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Wax/Trace: per-bay FormTracePak version via bay-config.csv

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Bays span 7 FormTracePak versions (5.510 - 6.213) and 3 sub-versions
(AVANT / CV-4500 / CV-3200), each with a unique licensing USER ID. Previously
all bays got v6.213 with no model/USER hint to the tech.

- bay-config.csv: 15 rows mapping asset_tag to ftpak_version + model + user_id.
- resolve-bay-config.ps1: WinPE-runnable resolver. Looks up the asset and
  writes version.txt / model.txt / userid.txt / bay-info.txt under
  W:\Enrollment\waxtrace\.
- startnet.cmd: xcopy WaxTrace bundle minus formtracepak\, invoke the
  resolver with %MACHINENUM%, then cherry-pick only the matching
  FORMTRACEPAK-V<ver>.iso (~2 GB local vs ~12 GB if all were staged).
- 09-Setup-WaxAndTrace.ps1: read the per-bay files, mount the right ISO,
  drop <asset>-FTPak-install-info.txt on SupportUser's desktop, and print
  a banner with MODEL + USER ID so the tech has them top-of-mind when
  Setup.exe dialogs come up.
- sync-waxtrace.sh: loop over all FORMTRACEPAK-V*.iso instead of hard-coding
  v6.213; also push bay-config.csv + resolve-bay-config.ps1 to the share.
This commit is contained in:
cproudlock
2026-05-24 07:04:15 -04:00
parent 00d4105956
commit 54dddaa760
5 changed files with 273 additions and 53 deletions
Download Patch File Download Diff File Expand all files Collapse all files

140
playbook/shopfloor-setup/gea-shopfloor-waxtrace/09-Setup-WaxAndTrace.ps1
View File

@@ -91,53 +91,121 @@ if (-not (Test-Path $manifestPath)) {
}
# ============================================================================
# Step 2: FormTracePak v6.213 vendor install (Mount-DiskImage + Setup.exe)
# Step 2: FormTracePak vendor install - per-bay version + sub-version
# ============================================================================
# Detection: skip if Formtracepak already present (re-run safe).
$ftpakExe = 'C:\Program Files (x86)\MitutoyoApp\Formtracepak\Formtracepak.exe'
if (Test-Path -LiteralPath $ftpakExe) {
Write-WTLog "Formtracepak.exe already present - skipping vendor install"
} else {
$ftpakIso = Join-Path $stagingRoot 'formtracepak\FORMTRACEPAK-V6.213.iso'
if (-not (Test-Path -LiteralPath $ftpakIso)) {
Write-WTLog "FormTracePak ISO not found at $ftpakIso" 'ERROR'
# Per-bay config resolved by resolve-bay-config.ps1 at WinPE time + written
# to C:\Enrollment\waxtrace\. Drives BOTH which FTPak ISO to mount AND what
# to relay to the tech in the pre-install banner + desktop reference file.
$waxCfgDir = 'C:\Enrollment\waxtrace'
$bayAsset = $null
$bayVersion = $null
$bayModel = $null
$bayUserId = $null
foreach ($pair in @(
@{ Var='bayAsset'; File='C:\Enrollment\machine-number.txt' },
@{ Var='bayVersion'; File=(Join-Path $waxCfgDir 'version.txt') },
@{ Var='bayModel'; File=(Join-Path $waxCfgDir 'model.txt') },
@{ Var='bayUserId'; File=(Join-Path $waxCfgDir 'userid.txt') }
)) {
if (Test-Path -LiteralPath $pair.File) {
$val = (Get-Content -LiteralPath $pair.File -First 1 -ErrorAction SilentlyContinue)
if ($val) { Set-Variable -Name $pair.Var -Value $val.Trim() }
}
}
Write-WTLog "Bay config: asset=$bayAsset version=$bayVersion model=$bayModel userid=$bayUserId"
if (-not $bayVersion) {
Write-WTLog "No FormTracePak version in $waxCfgDir\version.txt - bay-config did not resolve (asset_tag not in bay-config.csv?). Manual install required." 'ERROR'
} else {
Write-WTLog "Mounting FormTracePak ISO: $ftpakIso"
try {
$img = Mount-DiskImage -ImagePath $ftpakIso -PassThru -ErrorAction Stop
Start-Sleep -Seconds 8
$vol = Get-DiskImage -ImagePath $ftpakIso | Get-Volume
$ftpakDrive = $vol.DriveLetter
if (-not $ftpakDrive) {
Write-WTLog " Mount succeeded but no drive letter assigned" 'ERROR'
} else {
Write-WTLog " mounted at ${ftpakDrive}: (volume label=$($vol.FileSystemLabel))"
$setupExe = "${ftpakDrive}:\Setup.exe"
if (-not [System.IO.File]::Exists($setupExe)) {
Write-WTLog " Setup.exe not found at $setupExe" 'ERROR'
$ftpakIso = Join-Path $stagingRoot ("formtracepak\FORMTRACEPAK-V$bayVersion.iso")
if (-not (Test-Path -LiteralPath $ftpakIso)) {
Write-WTLog "FormTracePak ISO missing: $ftpakIso" 'ERROR'
Write-WTLog " Bay needs V$bayVersion but no matching ISO at the expected path. Either bay-config.csv has the wrong version, or sync-waxtrace.sh did not push the right ISO. Manual install required." 'ERROR'
} else {
# Drop a reference text file on the SupportUser Desktop so the tech
# always has the model + USER ID in front of them when the Setup.exe
# dialogs come up. File persists post-imaging.
try {
$desktop = 'C:\Users\SupportUser\Desktop'
if (-not (Test-Path -LiteralPath $desktop)) { $desktop = 'C:\Users\Public\Desktop' }
$deskFile = Join-Path $desktop ("$bayAsset-FTPak-install-info.txt")
$deskContent = @(
'========================================',
'FormTracePak install info for this bay',
'========================================',
'',
"Bay: $bayAsset",
"FormTracePak: V$bayVersion",
"Sub-version: $bayModel <- SELECT THIS IN THE Setup.exe DIALOG",
"USER ID: $bayUserId <- ENTER THIS AT THE LICENSING PROMPT",
'',
'Reference file. Open this whenever you need to recall the USER ID',
'during the install dialogs.',
'',
"Generated at imaging time by 09-Setup-WaxAndTrace.ps1 ($(Get-Date -Format 'yyyy-MM-dd HH:mm:ss'))"
) -join "`r`n"
Set-Content -LiteralPath $deskFile -Value $deskContent -Force
Write-WTLog "Wrote reference file to $deskFile"
} catch {
Write-WTLog "Failed to write desktop reference file: $_" 'WARN'
}
# Big banner in the PS host window. Operator sees this BEFORE Setup.exe
# opens so the model + USER ID are top-of-mind when the dialogs come up.
$bannerLines = @(
'',
'================================================================',
" BAY: $bayAsset",
" FORMTRACEPAK: V$bayVersion",
" SELECT MODEL: $bayModel",
" USER ID: $bayUserId",
'================================================================',
' Setup.exe is about to launch. In its dialogs:',
" - Pick the MODEL '$bayModel' on the language / model page.",
" - Enter USER ID '$bayUserId' at the licensing prompt.",
" - A reference text file with these values has been placed on",
" SupportUser's desktop ($bayAsset-FTPak-install-info.txt).",
'================================================================',
''
)
foreach ($l in $bannerLines) { Write-WTLog $l }
Write-WTLog "Mounting FormTracePak ISO: $ftpakIso"
try {
$img = Mount-DiskImage -ImagePath $ftpakIso -PassThru -ErrorAction Stop
Start-Sleep -Seconds 8
$vol = Get-DiskImage -ImagePath $ftpakIso | Get-Volume
$ftpakDrive = $vol.DriveLetter
if (-not $ftpakDrive) {
Write-WTLog " Mount succeeded but no drive letter assigned" 'ERROR'
} else {
Write-WTLog " running $setupExe (VB6 wrapper - requires DRIVE_CDROM)"
# Setup.exe is the VB6 wrapper. /silent + /qn flags often
# ignored - the wrapper drives appSetup.exe + msiexec from
# its own UI. If the wrapper insists on interactive, a tech
# at the bay clicks through. Acceptable today; quieter
# path is a future improvement (drive msiexec direct on
# the wrapper's bundled MSIs).
try {
$p = Start-Process -FilePath $setupExe `
-WorkingDirectory "${ftpakDrive}:\" `
-ArgumentList '/silent' `
-Wait -PassThru
Write-WTLog " Setup.exe exit $($p.ExitCode)"
} catch {
Write-WTLog " Setup.exe failed: $_" 'ERROR'
Write-WTLog " mounted at ${ftpakDrive}: (volume label=$($vol.FileSystemLabel))"
$setupExe = "${ftpakDrive}:\Setup.exe"
if (-not [System.IO.File]::Exists($setupExe)) {
Write-WTLog " Setup.exe not found at $setupExe" 'ERROR'
} else {
Write-WTLog " running $setupExe (VB6 wrapper - requires DRIVE_CDROM)"
try {
$p = Start-Process -FilePath $setupExe `
-WorkingDirectory "${ftpakDrive}:\" `
-ArgumentList '/silent' `
-Wait -PassThru
Write-WTLog " Setup.exe exit $($p.ExitCode)"
} catch {
Write-WTLog " Setup.exe failed: $_" 'ERROR'
}
}
}
Dismount-DiskImage -ImagePath $ftpakIso -ErrorAction SilentlyContinue | Out-Null
Write-WTLog " FormTracePak ISO dismounted"
} catch {
Write-WTLog " Mount-DiskImage failed: $_" 'ERROR'
}
Dismount-DiskImage -ImagePath $ftpakIso -ErrorAction SilentlyContinue | Out-Null
Write-WTLog " FormTracePak ISO dismounted"
} catch {
Write-WTLog " Mount-DiskImage failed: $_" 'ERROR'
}
}
}

16
playbook/shopfloor-setup/gea-shopfloor-waxtrace/bay-config.csv Normal file
View File

@@ -0,0 +1,16 @@
asset_tag,ftpak_version,model,user_id
WJF00159,6.103,AVANT,3974839712
WJRP3689,5.510,CV-4500,3744284509
WJRP2660,6.0,CV-4500,2365986521
WJRP2659,6.0,CV-4500,2709054503
WJF00545,6.213,AVANT,3878777362
WJRP3638,5.602,CV-4500,0720778210
WJF00052,6.103,AVANT,3270314998
WJF00084,6.103,AVANT,1476212857
WJF00083,6.103,AVANT,2934506987
WJRP3025,6.0,CV-3200,2292822471
WJF00197,6.104,AVANT,1191612605
WJRP4802,6.002,AVANT,0920866935
WJRP2347,6.0,CV-4500,3585172946
WJRP2035,6.0,CV-4500,2292822471
WJRP2335,6.0,CV-4500,1780916688
1 asset_tag ftpak_version model user_id
2 WJF00159 6.103 AVANT 3974839712
3 WJRP3689 5.510 CV-4500 3744284509
4 WJRP2660 6.0 CV-4500 2365986521
5 WJRP2659 6.0 CV-4500 2709054503
6 WJF00545 6.213 AVANT 3878777362
7 WJRP3638 5.602 CV-4500 0720778210
8 WJF00052 6.103 AVANT 3270314998
9 WJF00084 6.103 AVANT 1476212857
10 WJF00083 6.103 AVANT 2934506987
11 WJRP3025 6.0 CV-3200 2292822471
12 WJF00197 6.104 AVANT 1191612605
13 WJRP4802 6.002 AVANT 0920866935
14 WJRP2347 6.0 CV-4500 3585172946
15 WJRP2035 6.0 CV-4500 2292822471
16 WJRP2335 6.0 CV-4500 1780916688

90
playbook/shopfloor-setup/gea-shopfloor-waxtrace/resolve-bay-config.ps1 Normal file
View File

@@ -0,0 +1,90 @@
# resolve-bay-config.ps1 - WinPE-runnable bay-config resolver.
#
# Reads bay-config.csv (per-asset ftpak_version + model + user_id) and
# writes the matched row into per-field text files under $OutDir, so the
# rest of startnet.cmd + the post-imaging 09-Setup-WaxAndTrace.ps1 can
# read them as single-line files (cheaper than re-parsing CSV in batch).
#
# Outputs (under $OutDir, default W:\Enrollment\waxtrace\):
# version.txt - exact FormTracePak version (matches an installer ISO label)
# model.txt - sub-version (AVANT / CV-4500 / CV-3200)
# userid.txt - per-bay license USER ID
# bay-info.txt - human-readable audit dump (timestamped)
#
# Exit codes:
# 0 - row found + files written
# 1 - asset_tag not in bay-config.csv (Wax/Trace install will abort cleanly)
# 2 - bay-config.csv missing or unparseable
[CmdletBinding()]
param(
[Parameter(Mandatory=$true)][string]$Asset,
[string]$ConfigCsv = '',
[string]$OutDir = 'W:\Enrollment\waxtrace'
)
# Default ConfigCsv: bay-config.csv next to this script on the share OR
# under the script's own directory in the local C:\WaxTrace-Install\ tree
# (depending on where the caller invokes us from).
if (-not $ConfigCsv) {
$cands = @(
(Join-Path $PSScriptRoot 'bay-config.csv'),
(Join-Path $PSScriptRoot '..\bay-config.csv'),
'Y:\installers-post\waxtrace\bay-config.csv',
'C:\WaxTrace-Install\bay-config.csv'
)
foreach ($c in $cands) {
if (Test-Path -LiteralPath $c) { $ConfigCsv = $c; break }
}
}
if (-not (Test-Path -LiteralPath $ConfigCsv)) {
Write-Warning "bay-config.csv not found (looked under $PSScriptRoot, ..\, Y:\installers-post\waxtrace\, C:\WaxTrace-Install\)"
exit 2
}
Write-Host "resolve-bay-config.ps1: looking up '$Asset' in $ConfigCsv"
try {
$rows = @(Import-Csv -LiteralPath $ConfigCsv)
} catch {
Write-Warning "Failed to parse ${ConfigCsv}: $_"
exit 2
}
$row = $rows | Where-Object { $_.asset_tag -ieq $Asset } | Select-Object -First 1
if (-not $row) {
Write-Warning "Asset '$Asset' not in $ConfigCsv. Available asset_tags: $(($rows.asset_tag | Sort-Object) -join ', ')"
exit 1
}
if (-not (Test-Path -LiteralPath $OutDir)) {
New-Item -ItemType Directory -Path $OutDir -Force | Out-Null
}
function Write-Line {
param([string]$Name, [string]$Value)
$p = Join-Path $OutDir $Name
Set-Content -LiteralPath $p -Value $Value -NoNewline -Force
Write-Host " wrote $p = '$Value'"
}
Write-Line 'version.txt' $row.ftpak_version
Write-Line 'model.txt' $row.model
Write-Line 'userid.txt' $row.user_id
$infoLines = @(
"Bay-config resolved at $(Get-Date -Format 'yyyy-MM-dd HH:mm:ss')",
" Asset: $($row.asset_tag)",
" FormTracePak: V$($row.ftpak_version)",
" Sub-version: $($row.model)",
" USER ID: $($row.user_id)",
"",
"Source: $ConfigCsv"
)
$infoPath = Join-Path $OutDir 'bay-info.txt'
Set-Content -LiteralPath $infoPath -Value ($infoLines -join "`r`n") -Force
Write-Host " wrote $infoPath"
Write-Host "resolve-bay-config.ps1: OK"
exit 0

48
playbook/startnet.cmd
View File

@@ -482,18 +482,48 @@ if exist "Y:\installers-post\keyence\%KEYENCEMODEL%\manifest.json" (
:skip_keyence_stage
REM --- Stage WaxTrace bootstrap bundle (wax/trace gea-shopfloor-waxtrace only) ---
REM Copies the FormTracePak master capture (~110 MB compressed) + HASP +
REM VC++ redists + per-machine cal ISOs from the enrollment share onto the
REM target disk so 09-Setup-WaxAndTrace.ps1 can install FormTracePak via
REM xcopy + reg-import (bypassing Mitutoyo's CD-ROM-bound VB6 wrapper).
REM Three-step process:
REM 1. xcopy installers-post\waxtrace -> W:\WaxTrace-Install (everything
REM EXCEPT the formtracepak\ subdir which carries all 7 version ISOs)
REM 2. resolve-bay-config.ps1: reads bay-config.csv + asset_tag, writes
REM W:\Enrollment\waxtrace\{version,model,userid}.txt for 09-Setup to read
REM 3. xcopy ONLY the bay's matching FORMTRACEPAK-V<ver>.iso from
REM Y:\installers-post\waxtrace\formtracepak\ onto the target disk
REM (so 09-Setup-WaxAndTrace.ps1 mounts the right version per bay)
if /i not "%PCTYPE%"=="gea-shopfloor-waxtrace" goto skip_waxtrace_stage
if exist "Y:\installers-post\waxtrace\waxtrace-manifest.json" (
mkdir W:\WaxTrace-Install 2>NUL
xcopy /E /Y /I "Y:\installers-post\waxtrace" "W:\WaxTrace-Install\"
echo Staged WaxTrace bootstrap to W:\WaxTrace-Install.
if not exist "Y:\installers-post\waxtrace\waxtrace-manifest.json" goto skip_waxtrace_missing
mkdir W:\WaxTrace-Install 2>NUL
REM xcopy everything except the formtracepak\ dir (we cherry-pick one ISO below).
xcopy /E /Y /I /EXCLUDE:NUL "Y:\installers-post\waxtrace" "W:\WaxTrace-Install\" >NUL 2>NUL
REM (Exclude file via /EXCLUDE expects a file; simpler to xcopy the whole tree
REM then delete the formtracepak\ subdir + re-create with just the matched ISO.)
if exist "W:\WaxTrace-Install\formtracepak" rmdir /S /Q "W:\WaxTrace-Install\formtracepak"
mkdir W:\WaxTrace-Install\formtracepak 2>NUL
echo Staged WaxTrace bootstrap minus formtracepak\ to W:\WaxTrace-Install.
REM Resolve bay-config: writes W:\Enrollment\waxtrace\{version,model,userid}.txt
mkdir W:\Enrollment\waxtrace 2>NUL
if not "%MACHINENUM%"=="" (
powershell.exe -NoProfile -ExecutionPolicy Bypass -File "Y:\installers-post\waxtrace\resolve-bay-config.ps1" -Asset "%MACHINENUM%" -OutDir "W:\Enrollment\waxtrace"
) else (
echo WARNING: Y:\installers-post\waxtrace not found - WaxTrace PC cannot install FormTracePak at imaging time.
echo WARNING: no MACHINENUM set - skipping bay-config resolve. 09-Setup-WaxAndTrace will abort cleanly with no version.
)
REM Read the resolved version + xcopy ONLY that FTPak ISO (avoids dumping 12 GB
REM of ISOs on the bay disk; only the matched ~2 GB ISO lands locally).
set WTVER=
if exist W:\Enrollment\waxtrace\version.txt set /p WTVER=<W:\Enrollment\waxtrace\version.txt
if not "%WTVER%"=="" (
if exist "Y:\installers-post\waxtrace\formtracepak\FORMTRACEPAK-V%WTVER%.iso" (
xcopy /Y "Y:\installers-post\waxtrace\formtracepak\FORMTRACEPAK-V%WTVER%.iso" "W:\WaxTrace-Install\formtracepak\"
echo Staged FormTracePak V%WTVER%.iso for %MACHINENUM%.
) else (
echo WARNING: No FORMTRACEPAK-V%WTVER%.iso on share for %MACHINENUM% - 09-Setup-WaxAndTrace will abort cleanly with the version-mismatch error.
)
) else (
echo WARNING: bay-config did not resolve a FTPak version for %MACHINENUM%.
)
goto skip_waxtrace_stage
:skip_waxtrace_missing
echo WARNING: Y:\installers-post\waxtrace not found - WaxTrace PC cannot install FormTracePak at imaging time.
:skip_waxtrace_stage
:pctype_done

32
playbook/sync-waxtrace.sh
View File

@@ -64,17 +64,33 @@ cp "$WAXTRACE_DIR/09-Setup-WaxAndTrace.ps1" "$STAGE/"
if [ -f "$WAXTRACE_DIR/select-waxtrace-asset.ps1" ]; then
cp "$WAXTRACE_DIR/select-waxtrace-asset.ps1" "$STAGE/"
fi
# Bay-config CSV + resolver. startnet.cmd invokes resolve-bay-config.ps1 in
# WinPE to pick the right FTPak version per bay. resolver reads bay-config.csv
# from this share (or W:\WaxTrace-Install\) and writes
# W:\Enrollment\waxtrace\{version,model,userid}.txt.
if [ -f "$WAXTRACE_DIR/bay-config.csv" ]; then
cp "$WAXTRACE_DIR/bay-config.csv" "$STAGE/"
fi
if [ -f "$WAXTRACE_DIR/resolve-bay-config.ps1" ]; then
cp "$WAXTRACE_DIR/resolve-bay-config.ps1" "$STAGE/"
fi
cp "$WAXTRACE_DIR/captured-binary/prereqs/"*.exe "$STAGE/prereqs/"
# FormTracePak v6.213 vendor installer ISO (2 GB). Pulled from
# /home/camp/pxe-images/iso/. Bay xcopies + Mount-DiskImage's at imaging
# time. Replaces the legacy captured/ replay path; the old captured-binary/
# dir remains in the repo as a manual fallback but is no longer pushed.
FTPAK_ISO="${FTPAK_ISO:-/home/camp/pxe-images/iso/FORMTRACEPAK-V6.213.iso}"
if [ -f "$FTPAK_ISO" ]; then
cp "$FTPAK_ISO" "$STAGE/formtracepak/"
# FormTracePak vendor installer ISOs - all available versions get pushed.
# startnet.cmd cherry-picks the matching FORMTRACEPAK-V<ver>.iso based on
# bay-config.csv lookup, xcopies just that one to the local disk (~2 GB).
# Total on PXE share: ~12 GB; per-bay xcopy: ~2 GB.
FTPAK_ISO_DIR="${FTPAK_ISO_DIR:-/home/camp/pxe-images/iso}"
FTPAK_COUNT=0
for iso in "$FTPAK_ISO_DIR"/FORMTRACEPAK-V*.iso; do
[ -f "$iso" ] || continue
cp "$iso" "$STAGE/formtracepak/"
FTPAK_COUNT=$((FTPAK_COUNT+1))
done
if [ "$FTPAK_COUNT" -eq 0 ]; then
echo "WARNING: no FORMTRACEPAK-V*.iso in $FTPAK_ISO_DIR - bays cannot install at imaging time."
else
echo "WARNING: FormTracePak ISO not found at $FTPAK_ISO - bays cannot install at imaging time."
echo "Staged $FTPAK_COUNT FormTracePak version ISO(s) from $FTPAK_ISO_DIR"
fi
# Cal ISOs - one per wax/trace bay