Initial project setup: automated PXE server provisioning

Reorganized from OneDrive export into a clean project structure:
- autoinstall/: cloud-init user-data and meta-data for Ubuntu 24.04 autoinstall
- playbook/: Ansible playbook for PXE server config (dnsmasq, Apache, Samba, iPXE)
- unattend/: Windows unattend.xml sample for image deployment
- build-usb.sh: builds a bootable USB with Ubuntu installer + CIDATA partition
- download-packages.sh: downloads all offline .deb dependencies via Docker

Key improvements over original:
- Fully air-gapped: all packages bundled offline, no WiFi needed
- Hardware-agnostic network config (wildcard NIC matching)
- Removed plaintext WiFi credentials
- Single USB build process (was 15+ manual steps)

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>

.gitignore

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+# Large binary files — download/build these, don't commit them
+*.deb
+*.zip
+*.wim
+*.iso
+*.efi
+*.sdi
+
+# OneDrive download artifacts
+OneDrive_*/
+
+# Error folders from OneDrive download
+__*/
+___*.txt
+
+# Original OneDrive folder structure (reorganized into autoinstall/ and playbook/)
+WestJeff*/
+
+# Duplicate at root (canonical copy in unattend/)
+/FlatUnattendW10.xml
+
+# Offline packages (built by download-packages.sh)
+offline-packages/
+
+# OS files
+.DS_Store
+Thumbs.db
+
+# Secrets
+secrets.md

autoinstall/user-data

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+#cloud-config
+autoinstall:
+  version: 1
+
+  # Locale, keyboard, timezone
+  locale: en_US.UTF-8
+  keyboard:
+    layout: us
+    variant: ""
+  timezone: America/New_York
+
+  # Network configuration
+  # Uses a broad match so any wired NIC gets the static PXE address.
+  # No WiFi needed — all packages are on the CIDATA partition.
+  network:
+    version: 2
+    ethernets:
+      any-eth:
+        match:
+          name: "en*"
+        addresses:
+          - 10.9.100.1/24
+        dhcp4: false
+        dhcp6: false
+        optional: true
+
+  # Storage configuration
+  storage:
+    layout:
+      name: lvm
+      match:
+        size: largest
+    swap:
+      size: 0
+
+  # User identity
+  identity:
+    hostname: pxeserver
+    username: pxe
+    password: "$6$rounds=656000$TpsuBw0N85085mpx$KtKsCwFlowg4NY41gUqx5ljef8cJ8uPFfgg43MyCPWByfXkhM5XushcdtkNps6lKeQFQZtli/QU.s52AUc7XC."
+
+  # Installer-stage late commands
+  late-commands:
+    # Install deb packages from CIDATA USB
+    - |
+      curtin in-target --target=/target -- bash -c '
+      mkdir -p /mnt/cidata
+      CIDATA_DEV=$(blkid -L CIDATA)
+      if [ -n "$CIDATA_DEV" ]; then
+        mount "$CIDATA_DEV" /mnt/cidata
+        if compgen -G "/mnt/cidata/packages/*.deb" > /dev/null; then
+          cp /mnt/cidata/packages/*.deb /tmp/
+          dpkg -i /tmp/*.deb 2>/dev/null || true
+          dpkg -i /tmp/*.deb 2>/dev/null || true
+          if command -v nmcli >/dev/null; then
+            systemctl enable NetworkManager
+          fi
+        fi
+        umount /mnt/cidata
+      fi
+      '
+
+    # Create first-boot.sh
+    - |
+      curtin in-target --target=/target -- bash -c '
+      cat <<"EOF" > /opt/first-boot.sh
+      #!/bin/bash
+      CIDATA_DEV=$(blkid -L CIDATA)
+      if [ -n "$CIDATA_DEV" ]; then
+        mkdir -p /mnt/usb
+        mount "$CIDATA_DEV" /mnt/usb
+        # Install all offline .deb packages (ansible, dnsmasq, apache2, samba, etc.)
+        if compgen -G "/mnt/usb/packages/*.deb" > /dev/null; then
+          dpkg -i /mnt/usb/packages/*.deb 2>/dev/null || true
+          dpkg -i /mnt/usb/packages/*.deb 2>/dev/null || true
+        fi
+        # Run the Ansible playbook
+        if [ -f /mnt/usb/playbook/pxe_server_setup.yml ]; then
+          cd /mnt/usb/playbook
+          ansible-playbook -i localhost, -c local pxe_server_setup.yml
+        fi
+        umount /mnt/usb
+      fi
+      # Disable rc.local to prevent rerunning
+      sed -i "s|^/opt/first-boot.sh.*|# &|" /etc/rc.local
+      lvextend -r -l +100%FREE /dev/mapper/ubuntu--vg-ubuntu--lv || true
+      EOF
+      '
+    - curtin in-target --target=/target -- chmod +x /opt/first-boot.sh
+
+    # Create rc.local without unintended indentation
+    - |
+      curtin in-target --target=/target -- bash -c '
+      cat <<"EOF" > /etc/rc.local
+      #!/bin/bash
+      /opt/first-boot.sh > /var/log/first-boot.log 2>&1 &
+      exit 0
+      EOF
+      '
+    - curtin in-target --target=/target -- chmod +x /etc/rc.local
+
+  user-data:
+    disable_root: false
+
+  refresh-installer:
+    update: yes

build-usb.sh

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+#!/bin/bash
+#
+# build-usb.sh — Build a bootable PXE-server installer USB
+#
+# Creates a two-partition USB:
+#   Partition 1: Ubuntu Server 24.04 installer (ISO contents)
+#   Partition 2: CIDATA volume (autoinstall config, .debs, playbook)
+#
+# The target machine boots from this USB, Ubuntu auto-installs with
+# cloud-init (user-data/meta-data from CIDATA), installs offline .debs,
+# and on first boot runs the Ansible playbook to configure PXE services.
+#
+# Usage:
+#   sudo ./build-usb.sh /dev/sdX /path/to/ubuntu-24.04-live-server-amd64.iso
+#
+# WARNING: This will ERASE the target USB device.
+
+set -euo pipefail
+
+SCRIPT_DIR="$(cd "$(dirname "$0")" && pwd)"
+AUTOINSTALL_DIR="$SCRIPT_DIR/autoinstall"
+PLAYBOOK_DIR="$SCRIPT_DIR/playbook"
+OFFLINE_PKG_DIR="$SCRIPT_DIR/offline-packages"
+
+# --- Validate arguments ---
+if [ $# -ne 2 ]; then
+    echo "Usage: sudo $0 /dev/sdX /path/to/ubuntu-24.04.iso"
+    echo ""
+    echo "Available removable devices:"
+    lsblk -d -o NAME,SIZE,TRAN,RM | grep -E '^\S+\s+\S+\s+(usb)\s+1'
+    exit 1
+fi
+
+USB_DEV="$1"
+ISO_PATH="$2"
+
+# Safety checks
+if [ "$(id -u)" -ne 0 ]; then
+    echo "ERROR: Must run as root (sudo)."
+    exit 1
+fi
+
+if [ ! -b "$USB_DEV" ]; then
+    echo "ERROR: $USB_DEV is not a block device."
+    exit 1
+fi
+
+if [ ! -f "$ISO_PATH" ]; then
+    echo "ERROR: ISO not found at $ISO_PATH"
+    exit 1
+fi
+
+# Verify it's a removable device (safety against wiping system disks)
+REMOVABLE=$(lsblk -nd -o RM "$USB_DEV" 2>/dev/null || echo "0")
+if [ "$REMOVABLE" != "1" ]; then
+    echo "WARNING: $USB_DEV does not appear to be a removable device."
+    read -rp "Are you SURE you want to erase $USB_DEV? (type YES): " CONFIRM
+    if [ "$CONFIRM" != "YES" ]; then
+        echo "Aborted."
+        exit 1
+    fi
+fi
+
+# Verify required source files exist
+if [ ! -f "$AUTOINSTALL_DIR/user-data" ]; then
+    echo "ERROR: user-data not found at $AUTOINSTALL_DIR/user-data"
+    exit 1
+fi
+
+if [ ! -f "$AUTOINSTALL_DIR/meta-data" ]; then
+    echo "ERROR: meta-data not found at $AUTOINSTALL_DIR/meta-data"
+    exit 1
+fi
+
+if [ ! -f "$PLAYBOOK_DIR/pxe_server_setup.yml" ]; then
+    echo "ERROR: pxe_server_setup.yml not found at $PLAYBOOK_DIR/"
+    exit 1
+fi
+
+echo "============================================"
+echo "PXE Server USB Builder"
+echo "============================================"
+echo "USB Device : $USB_DEV"
+echo "ISO        : $ISO_PATH"
+echo "Source Dir : $SCRIPT_DIR"
+echo ""
+echo "This will ERASE all data on $USB_DEV."
+read -rp "Continue? (y/N): " PROCEED
+if [[ ! "$PROCEED" =~ ^[Yy]$ ]]; then
+    echo "Aborted."
+    exit 1
+fi
+
+# --- Unmount any existing partitions ---
+echo ""
+echo "[1/6] Unmounting existing partitions on $USB_DEV..."
+for part in "${USB_DEV}"*; do
+    umount "$part" 2>/dev/null || true
+done
+
+# --- Write ISO to USB ---
+echo "[2/6] Writing Ubuntu ISO to $USB_DEV (this may take several minutes)..."
+dd if="$ISO_PATH" of="$USB_DEV" bs=4M status=progress oflag=sync
+sync
+
+# --- Find the end of the ISO to create CIDATA partition ---
+echo "[3/6] Creating CIDATA partition after ISO data..."
+
+# Get ISO size in bytes and calculate the start sector for the new partition
+ISO_SIZE=$(stat -c%s "$ISO_PATH")
+SECTOR_SIZE=512
+# Start the CIDATA partition 1MB after the ISO ends (alignment)
+START_SECTOR=$(( (ISO_SIZE / SECTOR_SIZE) + 2048 ))
+
+# Use sfdisk to append a new partition
+echo "    ISO size: $((ISO_SIZE / 1024 / 1024)) MB"
+echo "    CIDATA partition starts at sector $START_SECTOR"
+
+# Add a new partition using sfdisk --append
+echo "${START_SECTOR},+,L" | sfdisk --append "$USB_DEV" --no-reread 2>/dev/null || true
+partprobe "$USB_DEV"
+sleep 2
+
+# Determine the new partition name (could be sdX3, sdX4, etc.)
+CIDATA_PART=""
+for part in "${USB_DEV}"[0-9]*; do
+    # Find the partition that starts at or after our start sector
+    PART_START=$(sfdisk -d "$USB_DEV" 2>/dev/null | grep "$part" | grep -o 'start=[[:space:]]*[0-9]*' | grep -o '[0-9]*')
+    if [ -n "$PART_START" ] && [ "$PART_START" -ge "$START_SECTOR" ]; then
+        CIDATA_PART="$part"
+        break
+    fi
+done
+
+# Fallback: use the last partition
+if [ -z "$CIDATA_PART" ]; then
+    CIDATA_PART=$(lsblk -ln -o NAME "$USB_DEV" | tail -1)
+    CIDATA_PART="/dev/$CIDATA_PART"
+fi
+
+echo "    CIDATA partition: $CIDATA_PART"
+
+# --- Format CIDATA partition ---
+echo "[4/6] Formatting $CIDATA_PART as FAT32 (label: CIDATA)..."
+mkfs.vfat -F 32 -n CIDATA "$CIDATA_PART"
+
+# --- Mount and copy files ---
+echo "[5/6] Copying autoinstall config, packages, and playbook to CIDATA..."
+MOUNT_POINT=$(mktemp -d)
+mount "$CIDATA_PART" "$MOUNT_POINT"
+
+# Copy cloud-init files
+cp "$AUTOINSTALL_DIR/user-data" "$MOUNT_POINT/"
+cp "$AUTOINSTALL_DIR/meta-data" "$MOUNT_POINT/"
+
+# Copy offline .deb packages into packages/ subdirectory
+mkdir -p "$MOUNT_POINT/packages"
+DEB_COUNT=0
+
+if [ -d "$OFFLINE_PKG_DIR" ]; then
+    for deb in "$OFFLINE_PKG_DIR"/*.deb; do
+        if [ -f "$deb" ]; then
+            cp "$deb" "$MOUNT_POINT/packages/"
+            DEB_COUNT=$((DEB_COUNT + 1))
+        fi
+    done
+fi
+echo "    Copied $DEB_COUNT .deb packages to packages/"
+
+# Copy playbook directory
+cp -r "$PLAYBOOK_DIR" "$MOUNT_POINT/playbook"
+echo "    Copied playbook/"
+
+# List what's on CIDATA
+echo ""
+echo "    CIDATA contents:"
+ls -lh "$MOUNT_POINT/" | sed 's/^/      /'
+
+# --- Cleanup ---
+echo ""
+echo "[6/6] Syncing and unmounting..."
+sync
+umount "$MOUNT_POINT"
+rmdir "$MOUNT_POINT"
+
+echo ""
+echo "============================================"
+echo "USB build complete!"
+echo "============================================"
+echo ""
+echo "Next steps:"
+echo "  1. Insert USB into target machine"
+echo "  2. Boot from USB (F12 / boot menu)"
+echo "  3. Ubuntu will auto-install and configure the PXE server"
+echo "  4. After reboot, move the NIC to the isolated PXE network"
+echo ""

download-packages.sh

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+#!/bin/bash
+#
+# download-packages.sh — Download all .deb packages needed for offline PXE server setup
+#
+# Run this on a machine with internet access running Ubuntu 24.04 (Noble).
+# It downloads every .deb needed by the Ansible playbook into a local directory,
+# which then gets bundled onto the installer USB.
+#
+# Usage:
+#   ./download-packages.sh [output_directory]
+#
+# Default output: ./offline-packages/
+
+set -euo pipefail
+
+OUT_DIR="${1:-./offline-packages}"
+mkdir -p "$OUT_DIR"
+
+# Packages installed by the Ansible playbook (pxe_server_setup.yml)
+PLAYBOOK_PACKAGES=(
+    ansible
+    dnsmasq
+    apache2
+    samba
+    unzip
+    ufw
+    cron
+)
+
+# Packages installed during autoinstall late-commands (NetworkManager, WiFi, etc.)
+# These are already in your ubuntu_playbook/*.deb files, but we can refresh them here too.
+AUTOINSTALL_PACKAGES=(
+    network-manager
+    wpasupplicant
+    wireless-tools
+    linux-firmware
+    firmware-sof-signed
+)
+
+ALL_PACKAGES=("${PLAYBOOK_PACKAGES[@]}" "${AUTOINSTALL_PACKAGES[@]}")
+
+echo "============================================"
+echo "Offline Package Downloader"
+echo "============================================"
+echo "Output directory: $OUT_DIR"
+echo ""
+echo "Packages to resolve:"
+printf '  - %s\n' "${ALL_PACKAGES[@]}"
+echo ""
+
+# Update package cache
+echo "[1/3] Updating package cache..."
+sudo apt-get update -qq
+
+# Simulate install to find all dependencies
+echo "[2/3] Resolving dependencies..."
+DEPS=$(apt-get install --simulate "${ALL_PACKAGES[@]}" 2>&1 \
+    | grep "^Inst " \
+    | awk '{print $2}' \
+    | sort -u)
+
+DEP_COUNT=$(echo "$DEPS" | wc -l)
+echo "    Found $DEP_COUNT packages (including dependencies)"
+
+# Download all packages
+echo "[3/3] Downloading packages to $OUT_DIR..."
+cd "$OUT_DIR"
+apt-get download $DEPS 2>&1 | tail -5
+
+DEB_COUNT=$(ls -1 *.deb 2>/dev/null | wc -l)
+TOTAL_SIZE=$(du -sh . | cut -f1)
+
+echo ""
+echo "============================================"
+echo "Download complete!"
+echo "============================================"
+echo "  Packages: $DEB_COUNT"
+echo "  Total size: $TOTAL_SIZE"
+echo "  Location: $OUT_DIR/"
+echo ""
+echo "Next: copy these into your ubuntu_playbook/ directory"
+echo "  cp $OUT_DIR/*.deb /path/to/ubuntu_playbook/"
+echo ""

playbook/inventory.ini

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+[pxe_servers]
+localhost ansible_connection=local

playbook/pxe_server_setup.yml

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+---
+- name: PXE Server Setup (Ubuntu with dnsmasq)
+  hosts: localhost
+  connection: local
+  become: yes
+  gather_facts: yes
+
+  pre_tasks:
+    - name: "Verify required packages are installed (pre-installed from offline .debs)"
+      command: dpkg -s {{ item }}
+      loop:
+        - dnsmasq
+        - apache2
+        - samba
+        - unzip
+        - ufw
+        - cron
+        - ansible
+      register: pkg_check
+      failed_when: false
+      changed_when: false
+
+    - name: "Warn about missing packages"
+      debug:
+        msg: "WARNING: {{ item.item }} is not installed! Install offline .debs first."
+      loop: "{{ pkg_check.results }}"
+      when: item.rc != 0
+
+  vars:
+    tftp_dir: "/srv/tftp"
+    web_root: "/var/www/html"
+    samba_share: "/srv/samba/winpeapps"
+    usb_mount: "/mnt/usb/playbook"     # where your USB is mounted
+    image_types:
+      - geastandardpbr
+      - geaengineerpbr
+      - geashopfloorpbr
+      - gestandardlegacy
+      - geengineerlegacy
+      - geshopfloorlegacy
+    deploy_subdirs:
+      - Applications
+      - Control
+      - "Operating Systems"
+      - "Out-of-box Drivers"
+      - Packages
+      - Tools
+
+  tasks:
+    - name: "Gather minimal network facts"
+      ansible.builtin.setup:
+        filter:
+          - ansible_interfaces
+          - ansible_default_ipv4
+
+    - name: "Bring up all ethernet-like interfaces"
+      command: ip link set dev {{ item }} up
+      loop: "{{ ansible_interfaces | select('match','^e(th|n)') | list }}"
+      ignore_errors: yes
+
+    - name: "Determine PXE interface"
+      set_fact:
+        pxe_iface: >-
+          {{ (ansible_interfaces
+               | select('match','^e(th|n)')
+               | reject('equalto','lo')
+               | reject('equalto', ansible_default_ipv4.interface)
+               | list
+             )
+             | first
+             | default(ansible_default_ipv4.interface) }}
+
+    - name: "Debug: final pxe_iface choice"
+      debug:
+        msg: "Using {{ pxe_iface }} for DHCP/TFTP"
+
+    - name: "Configure dnsmasq for DHCP and TFTP"
+      copy:
+        dest: /etc/dnsmasq.conf
+        backup: yes
+        content: |
+          port=0
+          interface={{ pxe_iface }}
+          bind-interfaces
+          dhcp-range=10.9.100.10,10.9.100.100,12h
+          dhcp-option=3,10.9.100.1
+          dhcp-option=6,8.8.8.8
+          enable-tftp
+          tftp-root={{ tftp_dir }}
+          dhcp-boot=ipxe.efi
+
+    - name: "Create TFTP directory"
+      file:
+        path: "{{ tftp_dir }}"
+        state: directory
+        mode: '0755'
+        owner: nobody
+        group: nogroup
+
+    - name: "Create Win11 directory structure"
+      file:
+        path: "{{ web_root }}/win11/{{ item }}"
+        state: directory
+        mode: '0755'
+      loop:
+        - "EFI/Boot"
+        - "EFI/Microsoft/Boot"
+        - "Boot"
+        - "sources"
+
+    - name: "Create Altiris iPXE directory"
+      file:
+        path: "{{ web_root }}/Altiris/iPXE"
+        state: directory
+        mode: '0755'
+
+    - name: "Create GetPxeScript.aspx"
+      copy:
+        dest: "{{ web_root }}/Altiris/iPXE/GetPxeScript.aspx"
+        backup: yes
+        content: |
+          #!ipxe
+
+          set server 10.9.100.1
+
+          kernel http://${server}/win11/wimboot gui
+
+          initrd http://${server}/win11/EFI/Microsoft/Boot/boot.stl  EFI/Microsoft/Boot/Boot.stl
+          initrd http://${server}/win11/EFI/Microsoft/Boot/BCD       EFI/Microsoft/Boot/BCD
+          initrd http://${server}/win11/EFI/Boot/bootx64.efi         EFI/Boot/bootx64.efi
+          initrd http://${server}/win11/Boot/boot.sdi                Boot/boot.sdi
+          initrd http://${server}/win11/sources/boot.wim             sources/boot.wim
+
+          boot
+
+    - name: "Ensure Apache listens on port 4433"
+      lineinfile:
+        path: /etc/apache2/ports.conf
+        line: "Listen 4433"
+        backup: yes
+        state: present
+
+    - name: "Create VirtualHost for Altiris iPXE on 4433"
+      copy:
+        dest: /etc/apache2/sites-available/altiris-ipxe.conf
+        backup: yes
+        content: |
+          <VirtualHost *:4433>
+              DocumentRoot {{ web_root }}
+              <Directory "{{ web_root }}/Altiris/iPXE">
+                  Options Indexes FollowSymLinks
+                  AllowOverride None
+                  Require all granted
+                  AddType text/plain .aspx
+              </Directory>
+          </VirtualHost>
+
+    - name: "Enable Altiris iPXE site"
+      command: a2ensite altiris-ipxe.conf
+      args:
+        creates: /etc/apache2/sites-enabled/altiris-ipxe.conf
+
+    - name: "Reload Apache to apply changes"
+      systemd:
+        name: apache2
+        state: reloaded
+
+    - name: "Create Samba share root"
+      file:
+        path: "{{ samba_share }}"
+        state: directory
+        mode: '0777'
+
+    - name: "Configure Samba share"
+      blockinfile:
+        path: /etc/samba/smb.conf
+        backup: yes
+        block: |
+          [winpeapps]
+          path = {{ samba_share }}
+          browseable = yes
+          read only = no
+          guest ok = yes
+
+    - name: "Create image-type top-level directories"
+      file:
+        path: "{{ samba_share }}/{{ item }}"
+        state: directory
+        mode: '0777'
+      loop: "{{ image_types }}"
+
+    - name: "Create Deploy subdirectories for each image type"
+      file:
+        path: "{{ samba_share }}/{{ item.0 }}/Deploy/{{ item.1 }}"
+        state: directory
+        mode: '0777'
+      with_nested:
+        - "{{ image_types }}"
+        - "{{ deploy_subdirs }}"
+
+    - name: "Copy WinPE & boot files from USB"
+      copy:
+        src: "{{ usb_mount }}/{{ item.src }}"
+        dest: "{{ web_root }}/win11/{{ item.dest }}"
+        mode: '0644'
+      loop:
+        - { src: "wimboot",     dest: "wimboot" }
+        - { src: "boot.stl",    dest: "EFI/Microsoft/Boot/boot.stl" }
+        - { src: "BCD",         dest: "EFI/Microsoft/Boot/BCD" }
+        - { src: "bootx64.efi", dest: "EFI/Boot/bootx64.efi" }
+        - { src: "boot.sdi",    dest: "Boot/boot.sdi" }
+        - { src: "boot.wim",    dest: "sources/boot.wim" }
+
+    - name: "Copy iPXE binaries from USB"
+      copy:
+        src: "{{ usb_mount }}/{{ item }}"
+        dest: "{{ tftp_dir }}/{{ item }}"
+        mode: '0755'
+      loop:
+        - ipxe.efi
+
+    - name: "Restart and enable services"
+      systemd:
+        name: "{{ item }}"
+        state: restarted
+        enabled: yes
+      loop:
+        - dnsmasq
+        - apache2
+        - smbd
+
+    - name: "Allow necessary firewall ports (UFW)"
+      ufw:
+        rule: allow
+        port: "{{ item }}"
+        proto: "{{ 'udp' if item in ['67','69'] else 'tcp' }}"
+      loop:
+        - 67
+        - 69
+        - 80
+        - 4433
+        - 445
+
+    - name: "Enable UFW firewall"
+      ufw:
+        state: enabled
+        policy: allow
+
+    - name: "Schedule dnsmasq restart 15s after reboot"
+      cron:
+        name: "Restart dnsmasq after reboot"
+        user: root
+        special_time: "reboot"
+        job: "/bin/sleep 15 && /usr/bin/systemctl restart dnsmasq.service"
+
+    - name: "Configure static IP for PXE interface"
+      copy:
+        dest: /etc/netplan/50-cloud-init.yaml
+        backup: yes
+        content: |
+          network:
+            version: 2
+            renderer: networkd
+            ethernets:
+              {{ pxe_iface }}:
+                dhcp4: no
+                addresses: [10.9.100.1/24]
+      notify: "Apply netplan"
+
+  handlers:
+    - name: "Apply netplan"
+      command: netplan apply

setup-guide-original.txt

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+Purpose
+Document a repeatable, “build-from-scratch” procedure for deploying an Ubuntu-based PXE boot server that can host GE Aerospace Windows PE images.
+
+Prerequisites
+Hardware: Server or PC with ≥ 8 GB RAM, ≥ 250 GB disk, and one NIC (one for build / Internet, one for isolated PXE LAN)
+
+https://myaccess.microsoft.us/@ge.onmicrosoft.us#/access-packages/active
+
+EPM Rufus Exception Request
+EPM DT Functions
+DLP - Encrypted Removable (USB) Long Term Access
+
+Software:
+
+Ubuntu Server 24.04 ISO
+
+Rufus (latest)
+
+playbook folder containing pxe_server_setup.yml and supporting files
+
+GE Aerospace Media Creator LITE (for caching WinPE images)
+
+Two USB thumb drives (one ≥ 8 GB for Ubuntu install; one ≥ 32 GB for WinPE media)
+
+Step-by-Step Procedure
+Create the Ubuntu Server installer USB
+1.1 Download Ubuntu Server 24.04 from https://ubuntu.com/download/server.
+1.2 Download and run Rufus (https://rufus.ie/en/).
+1.3 Insert an empty USB, select it in Rufus.
+1.4 Click Select, browse to the Ubuntu ISO, then click Start.
+1.5 When Rufus finishes, copy your playbook folder to the root of that same USB, then eject it safely.
+
+Install Ubuntu on the PXE server
+2.1 Insert the USB into the target machine and power on.
+2.2 Press F12 (or the vendor’s one-time boot key) and choose the USB device.
+2.3 Follow Ubuntu’s installer; 
+Network configuration screen.
+Select the fist option select give it random network and IPv4 address
+Then select WiFi and choose the guest network.
+Follow the prompts and enter the information for your network.
+Click done.
+ 
+You do not need a proxy hit done.
+For mirror address add nothing and hit done. The download should start.
+ 
+After that select next
+You'll be in file system summary: Hit done, box will pop up "confirm destructive action" select "continue"
+ 
+Configure your profile. Done
+Skip the upgrade to ubuntu pro
+No ssh
+Don't select featured server snaps just select done
+ 
+Ubuntu will install…..then reboot your system
+2.4 Create a user (e.g., pxe) with a simple, temporary password (change later).
+
+Prepare the OS
+3.1 Log in as the user you created.
+
+3.2 Update the system:
+
+bash
+Copy
+sudo apt update && sudo apt upgrade -y
+
+3.3 Install Ansible:
+
+bash
+Copy
+sudo apt install ansible -y
+Mount the installer USB and run the playbook
+
+4.1 Identify the USB device:
+
+bash
+Copy
+lsblk
+Note the device (e.g., /dev/sda1).
+
+4.2 Mount it and run the playbook:
+
+bash
+Copy
+sudo mkdir -p /mnt/usb
+sudo mount /dev/sda1 /mnt/usb
+cd /mnt/usb/playbook
+ansible-playbook pxe_server_setup.yml
+
+
+4.3 When Ansible finishes, umount the USB:
+
+bash
+Copy
+cd ~
+sudo umount /mnt/usb
+
+Cache Windows PE images
+5.1 On a separate workstation, use GE Aerospace Media Creator LITE to cache all desired images (or start with one).
+5.2 Create a WinPE USB using the same tool and eject it safely.
+
+Import WinPE content to the PXE share
+6.1 Insert the WinPE USB into the PXE server.
+6.2 Find the new device (e.g., /dev/sdb2) with lsblk.
+6.3 Mount it and copy files:
+
+bash
+Copy
+sudo mkdir -p /mnt/usb2
+sudo mount /dev/sdb2 /mnt/usb2
+sudo cp -r /mnt/usb2/. /srv/samba/winpeapps/standard
+sudo umount /mnt/usb2
+Finalise and isolate
+
+7.1 Reboot the server:
+
+bash
+Copy
+sudo reboot
+
+7.2 After it comes back up, move the primary NIC from the Internet-enabled network to the isolated switch that will serve PXE clients.
+
+6. Verification
+Connect a test workstation to the isolated switch.
+
+In BIOS/UEFI, set Network Boot (PXE) as first boot, then boot.
+
+Confirm the client pulls an IP from the PXE server and sees the WinPE menu.
+
+Launch a WinPE image to ensure TFTP, HTTP (NBD), and SMB shares respond correctly.

unattend/FlatUnattendW10.xml

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+<?xml version="1.0" encoding="utf-8"?>
+<unattend xmlns="urn:schemas-microsoft-com:unattend"
+          xmlns:wcm="http://schemas.microsoft.com/WMIConfig/2002/State"
+          xmlns:xsi="http://www.w3.org/2001/XMLSchema-instance">
+
+  <!-- 1. windowsPE is intentionally empty -->
+  <settings pass="windowsPE" />
+
+  <!-- 2. Offline servicing (drivers) -->
+  <settings pass="offlineServicing">
+    <component name="Microsoft-Windows-PnpCustomizationsNonWinPE"
+               processorArchitecture="amd64"
+               publicKeyToken="31bf3856ad364e35"
+               language="neutral"
+               versionScope="nonSxS">
+      <DriverPaths>
+        <PathAndCredentials wcm:action="add" wcm:keyValue="1">
+          <Path>W:\Drivers</Path>
+        </PathAndCredentials>
+        <PathAndCredentials wcm:action="add" wcm:keyValue="2">
+          <Path>W:\Deploy\Applications\extra\printdrivers\BROTHER\UNIV-PS-01181\PS\64</Path>
+        </PathAndCredentials>
+        <PathAndCredentials wcm:action="add" wcm:keyValue="3">
+          <Path>W:\Deploy\Applications\extra\printdrivers\HP</Path>
+        </PathAndCredentials>
+        <PathAndCredentials wcm:action="add" wcm:keyValue="4">
+          <Path>W:\Deploy\Applications\extra\printdrivers\XEROX\UNIV_5.1035.2.0_PS_x64_Driver</Path>
+        </PathAndCredentials>
+      </DriverPaths>
+    </component>
+  </settings>
+
+  <!-- 3. specialize: computer naming + RunSynchronous all in ONE component -->
+  <settings pass="specialize">
+    <!-- 3a. Shell-Setup for naming/owner/org -->
+    <component name="Microsoft-Windows-Shell-Setup"
+               processorArchitecture="amd64"
+               publicKeyToken="31bf3856ad364e35"
+               language="neutral"
+               versionScope="nonSxS">
+      <ComputerName>H%serialnumber%</ComputerName>
+      <RegisteredOrganization>GE Aerospace</RegisteredOrganization>
+      <RegisteredOwner>GE</RegisteredOwner>
+      <TimeZone>Eastern Standard Time</TimeZone>
+    </component>
+
+    <!-- 3b. RunSynchronous for all of your installers, copies, etc. -->
+    <component name="Microsoft-Windows-Deployment"
+               processorArchitecture="amd64"
+               publicKeyToken="31bf3856ad364e35"
+               language="neutral"
+               versionScope="nonSxS">
+      <RunSynchronous>
+        <!-- EAP-PEAP MSI -->
+        <RunSynchronousCommand wcm:action="add">
+          <Order>1</Order>
+          <Path>msiexec /i "C:\Deploy\Applications\extra\wireless\EAP-PEAP.msi" /quiet /norestart</Path>
+          <Description>Install EAP-PEAP</Description>
+        </RunSynchronousCommand>
+
+        <!-- Wi-Fi profiles -->
+        <RunSynchronousCommand wcm:action="add">
+          <Order>2</Order>
+          <Path>cmd /c netsh wlan add profile filename="C:\Deploy\Applications\extra\wireless\BLUESSO.xml" user=all</Path>
+          <Description>Add BLUESSO WiFi profile</Description>
+        </RunSynchronousCommand>
+        <RunSynchronousCommand wcm:action="add">
+          <Order>3</Order>
+          <Path>cmd /c netsh wlan add profile filename="C:\Deploy\Applications\extra\wireless\WiFi-Profile.xml" user=all</Path>
+          <Description>Add generic WiFi profile</Description>
+        </RunSynchronousCommand>
+
+        <!-- Certificates -->
+        <RunSynchronousCommand wcm:action="add">
+          <Order>4</Order>
+          <Path>cmd /c certutil -addstore Root "C:\Deploy\Applications\GE_External_Root_CA_2_1.cer"</Path>
+          <Description>Install External Root Certificate</Description>
+        </RunSynchronousCommand>
+        <RunSynchronousCommand wcm:action="add">
+          <Order>5</Order>
+          <Path>cmd /c certutil -addstore CA "C:\Deploy\Applications\GE_External_Intermediate_CA_2_1.cer"</Path>
+          <Description>Install External Intermediate Certificate</Description>
+        </RunSynchronousCommand>
+        <RunSynchronousCommand wcm:action="add">
+          <Order>6</Order>
+          <Path>cmd /c certutil -addstore Root "C:\Deploy\Applications\GE_Enterprise_Root_CA_2_1.cer"</Path>
+          <Description>Install Enterprise Root Certificate</Description>
+        </RunSynchronousCommand>
+        <RunSynchronousCommand wcm:action="add">
+          <Order>7</Order>
+          <Path>cmd /c certutil -addstore CA "C:\Deploy\Applications\GE_Enterprise_Device_Issuing_CA_2_1.cer"</Path>
+          <Description>Install Enterprise Device Issuing Certificate</Description>
+        </RunSynchronousCommand>
+        <RunSynchronousCommand wcm:action="add">
+          <Order>8</Order>
+          <Path>cmd /c certutil -addstore CA "C:\Deploy\Applications\GE_Enterprise_Server_Issuing_CA_2_1.cer"</Path>
+          <Description>Install Enterprise Server Issuing Certificate</Description>
+        </RunSynchronousCommand>
+        <RunSynchronousCommand wcm:action="add">
+          <Order>9</Order>
+          <Path>cmd /c certutil -addstore CA "C:\Deploy\Applications\GE_Enterprise_Smart_Card_Issuing_CA_2_1.cer"</Path>
+          <Description>Install SmartCard Issuing Certificate</Description>
+        </RunSynchronousCommand>
+        <RunSynchronousCommand wcm:action="add">
+          <Order>10</Order>
+          <Path>cmd /c certutil -addstore CA "C:\Deploy\Applications\GE_Enterprise_User_Issuing_CA_2_1.cer"</Path>
+          <Description>Install User Issuing Certificate</Description>
+        </RunSynchronousCommand>
+        <RunSynchronousCommand wcm:action="add">
+          <Order>11</Order>
+          <Path>cmd /c certutil -addstore Root "C:\Deploy\Applications\GE_Aerospace_Enterprise_Root_CA_1.cer"</Path>
+          <Description>Install Aerospace Enterprise Root CA</Description>
+        </RunSynchronousCommand>
+        <RunSynchronousCommand wcm:action="add">
+          <Order>12</Order>
+          <Path>cmd /c certutil -addstore Root "C:\Deploy\Applications\ZscalerCommercialCertificate-2048-SHA256.crt"</Path>
+          <Description>Install Zscaler Certificate</Description>
+        </RunSynchronousCommand>
+
+        <!-- Fonts -->
+        <RunSynchronousCommand wcm:action="add">
+          <Order>13</Order>
+          <Path>cmd /c copy "C:\Deploy\Applications\extra\fonts\3OF9.TTF" "%WINDIR%\Fonts\" /Y</Path>
+          <Description>Copy 3OF9 Font</Description>
+        </RunSynchronousCommand>
+        <RunSynchronousCommand wcm:action="add">
+          <Order>14</Order>
+          <Path>cmd /c reg add "HKLM\SOFTWARE\Microsoft\Windows NT\CurrentVersion\Fonts" /v "3 of 9 Barcode" /t REG_SZ /d "3OF9.TTF" /f</Path>
+          <Description>Register 3OF9 Barcode Font</Description>
+        </RunSynchronousCommand>
+        <RunSynchronousCommand wcm:action="add">
+          <Order>15</Order>
+          <Path>cmd /c copy "C:\Deploy\Applications\extra\fonts\Code39AzaleaNarrow3.ttf" "%WINDIR%\Fonts\" /Y</Path>
+          <Description>Copy Code39 Azalea Narrow Font</Description>
+        </RunSynchronousCommand>
+        <RunSynchronousCommand wcm:action="add">
+          <Order>16</Order>
+          <Path>cmd /c reg add "HKLM\SOFTWARE\Microsoft\Windows NT\CurrentVersion\Fonts" /v "Code39AzaleaNarrow3" /t REG_SZ /d "Code39AzaleaNarrow3.ttf" /f</Path>
+          <Description>Register Code39 Azalea Narrow Font</Description>
+        </RunSynchronousCommand>
+        <RunSynchronousCommand wcm:action="add">
+          <Order>17</Order>
+          <Path>cmd /c copy "C:\Deploy\Applications\extra\fonts\Code39Azalea.ttf" "%WINDIR%\Fonts\" /Y</Path>
+          <Description>Copy Code39 Azalea Font</Description>
+        </RunSynchronousCommand>
+        <RunSynchronousCommand wcm:action="add">
+          <Order>18</Order>
+          <Path>cmd /c reg add "HKLM\SOFTWARE\Microsoft\Windows NT\CurrentVersion\Fonts" /v "Code39Azalea" /t REG_SZ /d "Code39Azalea.ttf" /f</Path>
+          <Description>Register Code39 Azalea Font</Description>
+        </RunSynchronousCommand>
+
+        <!-- OpenText installers -->
+        <RunSynchronousCommand wcm:action="add">
+          <Order>19</Order>
+          <Path>C:\Deploy\Applications\extra\opentext\opentext_hostexplorer_sp1_15.0_v01.exe /quiet /norestart</Path>
+          <Description>Install OpenText HostExplorer SP1</Description>
+        </RunSynchronousCommand>
+        <RunSynchronousCommand wcm:action="add">
+          <Order>20</Order>
+          <Path>C:\Deploy\Applications\extra\opentext\J2SE_Runtime_Environment_1.6.0_22_Static_Config_V2_Co-Exist.EXE /silent /norestart</Path>
+          <Description>Install J2SE Runtime Environment 1.6.0_22</Description>
+        </RunSynchronousCommand>
+        <RunSynchronousCommand wcm:action="add">
+          <Order>21</Order>
+          <Path>C:\Deploy\Applications\extra\opentext\unattended.bat</Path>
+          <Description>Install J2SE Runtime Environment 1.6.0_22</Description>
+        </RunSynchronousCommand>
+
+        <!-- Adobe -->
+        <RunSynchronousCommand wcm:action="add">
+          <Order>22</Order>
+          <Path>msiexec /i "C:\Deploy\Applications\extra\adobe\AcroRead.msi" TRANSFORMS="C:\Deploy\Applications\extra\adobe\AcroRead.mst" /quiet /norestart</Path>
+          <Description>Install Adobe</Description>
+        </RunSynchronousCommand>
+        <RunSynchronousCommand wcm:action="add">
+          <Order>23</Order>
+          <Path>msiexec /p "C:\Deploy\Applications\extra\adobe\AcroRdrDCUpd2500120531.msp" /quiet /norestart</Path>
+          <Description>Apply Adobe Reader Update</Description>
+        </RunSynchronousCommand>         
+      </RunSynchronous>
+    </component>
+  </settings>
+
+  <!-- 4. oobeSystem: hide OEM/EULA screens -->
+  <settings pass="oobeSystem">
+    <component name="Microsoft-Windows-Shell-Setup"
+               processorArchitecture="amd64"
+               publicKeyToken="31bf3856ad364e35"
+               language="neutral"
+               versionScope="nonSxS">
+      <OOBE>
+        <HideEULAPage>true</HideEULAPage>
+        <HideOEMRegistrationScreen>true</HideOEMRegistrationScreen>
+        <HideOnlineAccountScreens>false</HideOnlineAccountScreens>
+        <HideWirelessSetupInOOBE>false</HideWirelessSetupInOOBE>
+        <HideLocalAccountScreen>true</HideLocalAccountScreen>
+        <NetworkLocation>Work</NetworkLocation>
+        <ProtectYourPC>3</ProtectYourPC>
+        <SkipUserOOBE>false</SkipUserOOBE>
+        <SkipMachineOOBE>false</SkipMachineOOBE>
+      </OOBE>
+      <FirstLogonCommands>
+          <SynchronousCommand wcm:action="add">
+              <Order>1</Order>
+              <CommandLine>C:\Deploy\Applications\extra\zscaler\zscaler.bat</CommandLine>
+              <Description>Install Zscaler Client Connector</Description>
+          </SynchronousCommand>
+          <SynchronousCommand wcm:action="add">
+              <Order>2</Order>
+              <CommandLine>shutdown -a</CommandLine>
+              <Description>Cancel any scheduled shutdown from Office installation</Description>
+          </SynchronousCommand>
+          <SynchronousCommand wcm:action="add">
+              <Order>3</Order>
+              <CommandLine>cmd /c cd C:\Deploy\Applications\extra\office &amp;&amp; install.bat</CommandLine>
+              <Description>Install Office</Description>
+          </SynchronousCommand>
+      </FirstLogonCommands>
+    </component>
+  </settings>
+
+</unattend>