Reorganize repo, enrollment share taxonomy, Blancco USB-build fixes, v4.10 PPKGs

Workstation reorganization:
- All build/deploy/helper scripts moved into scripts/ (paths updated to use
  REPO_ROOT instead of SCRIPT_DIR so they resolve sibling dirs from the new
  depth)
- New config/ directory placeholder for site-specific overrides
- Removed stale: mok-keys/, test-vm.sh, test-lab.sh, setup-guide-original.txt,
  unattend/ (duplicate of moved playbook/FlatUnattendW10.xml)
- README.md and SETUP.md structure listings updated, dead "Testing with KVM"
  section removed
- .claude/ gitignored

Enrollment share internal taxonomy (forward-looking; existing servers
unaffected since they keep their current boot.wim with flat paths):
- Single SMB share kept (WinPE only mounts one Y: drive), but content now
  organised into ppkgs/, scripts/, config/, shopfloor-setup/, pre-install/{bios,
  installers}, installers-post/cmm/, blancco/, logs/
- README.md deployed to share root explaining each subdir
- New playbook tasks deploy site-config.json + wait-for-internet.ps1 +
  migrate-to-wifi.ps1 explicitly (were ad-hoc on legacy servers)
- BIOS subdir moved into pre-install/bios/, preinstall/ renamed to pre-install/
- startnet.cmd + startnet-template.cmd updated with new Y:\subdir\ paths
- Bumped GCCH PPKG references v4.9 -> v4.10

Blancco USB-build fixes (so next fresh USB install boots Blancco end-to-end
without the manual fixup we did against GOLD):
- grub-blancco.cfg: kernel/initrd switched HTTP -> TFTP (GRUB's HTTP module
  times out on multi-MB files); added modprobe.blacklist=iwlwifi,iwlmvm,btusb
  (WiFi drivers hang udev on Intel business PCs)
- grubx64.efi rebuilt from updated cfg
- Playbook task added to create /srv/tftp/blancco/ symlinks pointing at the
  HTTP-served binaries

run-enrollment.ps1: OOBEComplete is now set AFTER PPKG install (Win11 22H2+
hangs indefinitely if OOBEComplete is set before the bulk-enrollment PPKG runs).

Also includes deploy-bios.sh / pull-bios.sh / busybox-static / models.txt
that were sitting untracked at the repo root.

.gitignore

@@ -50,6 +50,8 @@ mok-keys/
 # Secrets
 secrets.md
 **/eMxInfo*.txt
-*.ppkg
+*.ppkg
-enrollment/
+enrollment/
-drivers-staging/
+drivers-staging/
+bios-staging/
+.claude/

README.md

@@ -54,7 +54,7 @@ Client PXE boot (UEFI Secure Boot)
 ### Step 1: Download Offline Packages
 
 ```bash
-./download-packages.sh
+./scripts/download-packages.sh
 ```
 
 Downloads all .deb packages and Python wheels for offline installation (~140 MB of debs, ~20 MB of wheels).
@@ -62,7 +62,7 @@ Downloads all .deb packages and Python wheels for offline installation (~140 MB
 ### Step 2: Prepare Boot Tools (optional)
 
 ```bash
-./prepare-boot-tools.sh /path/to/blancco.iso /path/to/clonezilla.zip /path/to/memtest.bin
+./scripts/prepare-boot-tools.sh /path/to/blancco.iso /path/to/clonezilla.zip /path/to/memtest.bin
 ```
 
 Extracts and configures boot tool files (Blancco, Clonezilla, Memtest86+). Automatically patches Blancco's config.img to auto-save erasure reports to the PXE server's Samba share.
@@ -70,7 +70,7 @@ Extracts and configures boot tool files (Blancco, Clonezilla, Memtest86+). Autom
 ### Step 3: Build the USB
 
 ```bash
-sudo ./build-usb.sh /dev/sdX /path/to/ubuntu-24.04-live-server-amd64.iso
+sudo ./scripts/build-usb.sh /dev/sdX /path/to/ubuntu-24.04-live-server-amd64.iso
 ```
 
 Creates a bootable USB with two partitions:
@@ -158,50 +158,32 @@ pxe-server/
 │       └── audit.html            # Activity audit log
 ├── docs/
 │   └── shopfloor-display-imaging-guide.md  # End-user imaging guide
-├── unattend/
-│   └── FlatUnattendW10.xml       # Windows unattend.xml template
 ├── boot-tools/                   # Extracted boot tool files (gitignored)
-│   ├── blancco/                  # Blancco Drive Eraser (Arch Linux-based)
+│   ├── blancco/                  # Blancco Drive Eraser
 │   ├── clonezilla/               # Clonezilla Live
 │   └── memtest/                  # Memtest86+
+├── boot-files/                   # WinPE boot files (boot.wim, wimboot, ipxe.efi, BCD)
 ├── offline-packages/             # .deb files (gitignored, built by download-packages.sh)
 ├── pip-wheels/                   # Python wheels (gitignored, built by download-packages.sh)
-├── download-packages.sh          # Downloads offline .debs + pip wheels
+├── enrollment/                   # PPKGs and run-enrollment.ps1 (gitignored)
-├── build-usb.sh                  # Builds the installer USB (2-partition)
+├── bios-staging/                 # Dell BIOS update binaries (gitignored)
-├── prepare-boot-tools.sh         # Extracts and patches boot tool files
+├── scripts/                      # Build, deploy, and helper scripts
-├── build-proxmox-iso.sh          # Builds self-contained Proxmox installer ISO
+│   ├── build-usb.sh              # Builds the installer USB (2-partition)
-├── test-vm.sh                    # KVM test environment for validation
+│   ├── build-proxmox-iso.sh      # Builds self-contained Proxmox installer ISO
-├── test-lab.sh                   # Full PXE lab with server + client VMs
+│   ├── prepare-boot-tools.sh     # Extracts and patches boot tool files
+│   ├── download-packages.sh      # Downloads offline .debs + pip wheels
+│   ├── download-drivers.py       # Downloads Dell drivers directly from dell.com
+│   ├── deploy-bios.sh            # Pushes BIOS updates to enrollment share
+│   ├── pull-bios.sh              # Pulls BIOS binaries from upstream cache
+│   ├── sync_hardware_models.py   # Syncs hardware model configs across images
+│   ├── Upload-Image.ps1          # Windows: upload MCL cache to PXE via SMB
+│   └── Download-Drivers.ps1      # Windows: download hardware drivers from GE CDN
+├── config/                       # Site-specific configuration overrides
 ├── startnet-template.cmd         # startnet.cmd template (synced with playbook copy)
-├── Download-Drivers.ps1          # Download hardware drivers from GE CDN (Windows)
+├── README.md                     # This file
-├── Upload-Image.ps1              # Upload MCL cache to PXE server via SMB (Windows)
+└── SETUP.md                      # Detailed setup guide
-├── download-drivers.py           # Download Dell drivers directly from dell.com
-├── sync_hardware_models.py       # Sync hardware model configs across images
-├── SETUP.md                      # Detailed setup guide
-└── setup-guide-original.txt      # Original manual setup notes (reference)
 ```
 
-## Testing with KVM
-
-A test VM script is included for validating the full provisioning pipeline without dedicated hardware:
-
-```bash
-# Download Ubuntu Server ISO
-wget -O ~/Downloads/ubuntu-24.04.3-live-server-amd64.iso \
-  https://releases.ubuntu.com/noble/ubuntu-24.04.3-live-server-amd64.iso
-
-# Launch test VM (requires libvirt/KVM)
-sudo ./test-vm.sh ~/Downloads/ubuntu-24.04.3-live-server-amd64.iso
-
-# Watch install progress
-sudo virsh console pxe-test
-
-# Clean up when done
-sudo ./test-vm.sh --destroy
-```
-
-The test VM creates an isolated libvirt network (10.9.100.0/24) and runs the full autoinstall + Ansible provisioning.
-
 ## Proxmox Deployment
 
 A single ISO can be built for deploying the PXE server in a Proxmox VM:
@@ -213,7 +195,7 @@ A single ISO can be built for deploying the PXE server in a Proxmox VM:
 sudo apt install xorriso p7zip-full
 
 # Build the installer ISO
-./build-proxmox-iso.sh /path/to/ubuntu-24.04-live-server-amd64.iso
+./scripts/build-proxmox-iso.sh /path/to/ubuntu-24.04-live-server-amd64.iso
 ```
 
 This creates `pxe-server-proxmox.iso` containing the Ubuntu installer, autoinstall config, all offline packages, the Ansible playbook, webapp, and boot tools.

SETUP.md

@@ -46,7 +46,7 @@ Client PXE boot
 ### Step 1: Download Offline Packages (one-time, requires internet)
 
 ```bash
-./download-packages.sh
+./scripts/download-packages.sh
 ```
 
 Downloads all .deb packages (ansible, dnsmasq, apache2, samba, wimtools, etc.) into `offline-packages/` and Python wheels (flask, lxml) into `pip-wheels/`. Approximately 252 packages (~140 MB) + 8 Python wheels.
@@ -61,7 +61,7 @@ Downloads all .deb packages (ansible, dnsmasq, apache2, samba, wimtools, etc.) i
 ### Step 2: Prepare Boot Tools (optional)
 
 ```bash
-./prepare-boot-tools.sh /path/to/blancco.iso /path/to/clonezilla.zip /path/to/memtest.bin
+./scripts/prepare-boot-tools.sh /path/to/blancco.iso /path/to/clonezilla.zip /path/to/memtest.bin
 ```
 
 Extracts boot files for Blancco, Clonezilla, and Memtest86+ into the `boot-tools/` directory. Automatically patches Blancco's `config.img` to auto-save erasure reports to the PXE server's Samba share.
@@ -70,10 +70,10 @@ Extracts boot files for Blancco, Clonezilla, and Memtest86+ into the `boot-tools
 
 ```bash
 # Basic — server only (import WinPE images later)
-sudo ./build-usb.sh /dev/sdX /path/to/ubuntu-24.04-live-server-amd64.iso
+sudo ./scripts/build-usb.sh /dev/sdX /path/to/ubuntu-24.04-live-server-amd64.iso
 
 # With WinPE images bundled (single USB, larger drive needed)
-sudo ./build-usb.sh /dev/sdX /path/to/ubuntu-24.04.iso /path/to/winpe-images
+sudo ./scripts/build-usb.sh /dev/sdX /path/to/ubuntu-24.04.iso /path/to/winpe-images
 ```
 
 This creates a bootable USB with:
@@ -175,27 +175,30 @@ pxe-server/
 │   └── templates/                # Jinja2 HTML templates (10 pages)
 ├── docs/
 │   └── shopfloor-display-imaging-guide.md  # End-user imaging guide
-├── unattend/
-│   └── FlatUnattendW10.xml       # Windows unattend.xml template
 ├── boot-tools/                   # Extracted boot files (gitignored, built by prepare-boot-tools.sh)
 │   ├── blancco/                  # Blancco Drive Eraser
 │   ├── clonezilla/               # Clonezilla Live
 │   └── memtest/                  # Memtest86+
+├── boot-files/                   # WinPE boot files (boot.wim, wimboot, ipxe.efi, BCD)
 ├── offline-packages/             # .deb files (gitignored, built by download-packages.sh)
 ├── pip-wheels/                   # Python wheels (gitignored, built by download-packages.sh)
-├── download-packages.sh          # Downloads all offline packages
+├── enrollment/                   # PPKGs and run-enrollment.ps1 (gitignored)
-├── build-usb.sh                  # Builds the 2-partition installer USB
+├── bios-staging/                 # Dell BIOS update binaries (gitignored)
-├── prepare-boot-tools.sh         # Extracts/patches boot tools from ISOs
+├── scripts/                      # Build, deploy, and helper scripts
-├── build-proxmox-iso.sh          # Builds self-contained Proxmox installer ISO
+│   ├── build-usb.sh              # Builds the 2-partition installer USB
-├── test-vm.sh                    # KVM test environment
+│   ├── build-proxmox-iso.sh      # Builds self-contained Proxmox installer ISO
-├── test-lab.sh                   # Full PXE lab with server + client VMs
+│   ├── prepare-boot-tools.sh     # Extracts/patches boot tools from ISOs
+│   ├── download-packages.sh      # Downloads all offline packages
+│   ├── download-drivers.py       # Downloads Dell drivers from dell.com
+│   ├── deploy-bios.sh            # Pushes BIOS updates to enrollment share
+│   ├── pull-bios.sh              # Pulls BIOS binaries from upstream cache
+│   ├── sync_hardware_models.py   # Syncs hardware model configs across images
+│   ├── Upload-Image.ps1          # Windows: upload MCL cache to PXE via SMB
+│   └── Download-Drivers.ps1      # Windows: download hardware drivers from GE CDN
+├── config/                       # Site-specific configuration overrides
 ├── startnet-template.cmd         # startnet.cmd template (synced with playbook copy)
-├── Download-Drivers.ps1          # Download hardware drivers from GE CDN (Windows)
-├── Upload-Image.ps1              # Upload MCL cache to PXE server via SMB (Windows)
-├── download-drivers.py           # Download Dell drivers directly from dell.com
-├── sync_hardware_models.py       # Sync hardware model configs across images
 ├── README.md                     # Project overview
-└── setup-guide-original.txt      # Original manual setup notes (reference)
+└── SETUP.md                      # Detailed setup guide (this file)
 ```
 
 ## Image Types

playbook/pxe_server_setup.yml

@@ -300,32 +300,72 @@
         state: directory
         mode: '0777'
 
-    - name: "Create enrollment packages directory"
+    - name: "Create enrollment share with internal taxonomy"
       file:
-        path: /srv/samba/enrollment
+        path: "/srv/samba/enrollment/{{ item }}"
         state: directory
         mode: '0777'
+      loop:
+        - ""
+        - ppkgs
+        - scripts
+        - config
+        - shopfloor-setup
+        - pre-install
+        - pre-install/bios
+        - pre-install/installers
+        - installers-post
+        - installers-post/cmm
+        - blancco
+        - logs
 
-    - name: "Deploy PPKG enrollment packages to enrollment share"
+    - name: "Deploy enrollment share README"
+      copy:
+        dest: /srv/samba/enrollment/README.md
+        mode: '0644'
+        content: |
+          # Enrollment Share Layout
+          Single SMB share mounted by WinPE as Y: during imaging. Subdir layout:
+          - ppkgs/             GCCH bulk-enrollment PPKGs
+          - scripts/           run-enrollment.ps1, wait-for-internet.ps1, migrate-to-wifi.ps1
+          - config/            site-config.json, FlatUnattendW10*.xml, per-site overrides
+          - shopfloor-setup/   Per-PC-type post-imaging scripts
+          - pre-install/       WinPE-phase content (bios/, installers/, preinstall.json)
+          - installers-post/   Post-OOBE app installers (cmm/PCDMIS, etc.)
+          - blancco/           Blancco custom images / configs
+          - logs/              Client log uploads
+
+    - name: "Deploy PPKG enrollment packages to ppkgs/"
       shell: |
         set +e
         # Copy any whole PPKGs (small enough to fit on FAT32)
-        cp -f {{ usb_root }}/enrollment/*.ppkg /srv/samba/enrollment/ 2>/dev/null
+        cp -f {{ usb_root }}/enrollment/*.ppkg /srv/samba/enrollment/ppkgs/ 2>/dev/null
         # Reassemble any split files (foo.ppkg.part.00, .01, ... -> foo.ppkg)
         for first in {{ usb_root }}/enrollment/*.part.00; do
           [ -e "$first" ] || continue
           base="${first%.part.00}"
           name="$(basename "$base")"
           echo "Reassembling $name from chunks..."
-          cat "${base}.part."* > "/srv/samba/enrollment/$name"
+          cat "${base}.part."* > "/srv/samba/enrollment/ppkgs/$name"
         done
-        ls -lh /srv/samba/enrollment/*.ppkg 2>/dev/null
+        ls -lh /srv/samba/enrollment/ppkgs/*.ppkg 2>/dev/null
       ignore_errors: yes
 
-    - name: "Deploy run-enrollment.ps1 to enrollment share"
+    - name: "Deploy enrollment scripts to scripts/"
       copy:
-        src: "{{ usb_mount }}/shopfloor-setup/run-enrollment.ps1"
+        src: "{{ item.src }}"
-        dest: /srv/samba/enrollment/run-enrollment.ps1
+        dest: "/srv/samba/enrollment/scripts/{{ item.dest }}"
+        mode: '0644'
+      loop:
+        - { src: "{{ usb_mount }}/shopfloor-setup/run-enrollment.ps1", dest: "run-enrollment.ps1" }
+        - { src: "{{ usb_mount }}/wait-for-internet.ps1",              dest: "wait-for-internet.ps1" }
+        - { src: "{{ usb_mount }}/migrate-to-wifi.ps1",                dest: "migrate-to-wifi.ps1" }
+      ignore_errors: yes
+
+    - name: "Deploy site-config.json to config/"
+      copy:
+        src: "{{ usb_mount }}/shopfloor-setup/site-config.json"
+        dest: /srv/samba/enrollment/config/site-config.json
         mode: '0644'
       ignore_errors: yes
 
@@ -363,43 +403,28 @@
         directory_mode: '0755'
       ignore_errors: yes
 
-    - name: "Create preinstall bundle directory on enrollment share"
+    - name: "Deploy preinstall.json to pre-install/"
-      file:
-        path: "{{ item }}"
-        state: directory
-        mode: '0755'
-      loop:
-        - /srv/samba/enrollment/preinstall
-        - /srv/samba/enrollment/preinstall/installers
-
-    - name: "Deploy preinstall.json (installer binaries staged separately)"
       copy:
         src: "{{ usb_mount }}/preinstall/preinstall.json"
-        dest: /srv/samba/enrollment/preinstall/preinstall.json
+        dest: /srv/samba/enrollment/pre-install/preinstall.json
         mode: '0644'
       ignore_errors: yes
 
-    - name: "Create BIOS update directory on enrollment share"
+    - name: "Deploy BIOS check script and manifest to pre-install/bios/"
-      file:
-        path: /srv/samba/enrollment/BIOS
-        state: directory
-        mode: '0755'
-
-    - name: "Deploy BIOS check script and manifest"
       copy:
         src: "{{ usb_mount }}/shopfloor-setup/BIOS/{{ item }}"
-        dest: /srv/samba/enrollment/BIOS/{{ item }}
+        dest: "/srv/samba/enrollment/pre-install/bios/{{ item }}"
         mode: '0644'
       loop:
         - check-bios.cmd
         - models.txt
       ignore_errors: yes
 
-    - name: "Deploy BIOS update binaries from USB"
+    - name: "Deploy BIOS update binaries from USB to pre-install/bios/"
       shell: >
         if [ -d "{{ usb_root }}/bios" ]; then
-          cp -f {{ usb_root }}/bios/*.exe /srv/samba/enrollment/BIOS/ 2>/dev/null || true
+          cp -f {{ usb_root }}/bios/*.exe /srv/samba/enrollment/pre-install/bios/ 2>/dev/null || true
-          count=$(find /srv/samba/enrollment/BIOS -name '*.exe' | wc -l)
+          count=$(find /srv/samba/enrollment/pre-install/bios -name '*.exe' | wc -l)
           echo "Deployed $count BIOS binaries"
         else
           echo "No bios/ on USB - skipping"
@@ -668,6 +693,29 @@
         remote_src: yes
         mode: '0644'
 
+    - name: "Create TFTP blancco directory"
+      file:
+        path: "{{ tftp_dir }}/blancco"
+        state: directory
+        owner: nobody
+        group: nogroup
+        mode: '0755'
+
+    - name: "Create TFTP symlinks for Blancco kernel/initrd (GRUB HTTP times out on large files; TFTP is reliable)"
+      file:
+        src: "{{ web_root }}/blancco/{{ item }}"
+        dest: "{{ tftp_dir }}/blancco/{{ item }}"
+        state: link
+        force: yes
+        owner: nobody
+        group: nogroup
+      loop:
+        - vmlinuz-bde-linux
+        - initramfs-bde-linux.img
+        - intel-ucode.img
+        - amd-ucode.img
+        - config.img
+
     - name: "Build Ubuntu kernel modules tarball for Blancco"
       shell: |
         set -e

playbook/shopfloor-setup/BIOS/models.txt

@@ -0,0 +1,47 @@
+# ModelSubstring|BIOSFile|Version
+13 Plus PB13250|Dell_Pro_PA13250_PA14250_PB13250_PB14250_PB16250_2.8.1.exe|2.8.1
+14 MC14250|Dell_Pro_Max_MC16250_MC14250_1.9.0.exe|1.9.0
+14 PC14250|Dell_Pro_PC14250_PC16250_1.7.0.exe|1.7.0
+14 Premium MA14250|Dell_Pro_Max_MA14250_MA16250_1.7.1.exe|1.7.1
+16 Plus MB16250|Dell_Pro_Max_MB16250_MB18250_2.2.2.exe|2.2.2
+24250|Dell_Pro_Plus_QB24250_QC24250_QC24251_1.9.2.exe|1.9.2
+5430|Latitude_5430_7330_Rugged_1.41.0.exe|1.41.0
+7090|OptiPlex_7090_1.40.0.exe|1.40.0
+7220 Rugged|Latitude_7220_Rugged_Extreme_Tablet_1.50.0.exe|1.50.0
+7230 Rugged Extreme Tablet|Latitude_7230_1.30.1.exe|1.30.1
+7320 2-in-1 Detachable|Dell_Latitude_7320_Detachable_1.45.0_64.exe|1.45.0
+7350 Detachable|Latitude_7350_Detachable_1.9.1.exe|1.9.1
+7400 AIO|Latitude_7X00_1.43.0.exe|1.43.0
+AIO Plus 7410|Latitude_7X10_1.43.0.exe|1.43.0
+AIO Plus 7420|Latitude_7X20_1.48.0.exe|1.48.0
+Latitude 5330|Latitude_5330_1.33.0.exe|1.33.0
+Latitude 5340|Latitude_5340_1.27.1.exe|1.27.1
+Latitude 5350|Latitude_5350_1.20.0.exe|1.20.0
+Latitude 5440|Latitude_5440_Precision_3480_1.28.1.exe|1.28.1
+Latitude 5450|Latitude_5450_Precision_3490_1.20.1.exe|1.20.1
+Latitude 5530|Precision_5530_1.42.0.exe|1.42.0
+Latitude 5540|Precision_5540_1.42.0.exe|1.42.0
+Latitude 7430|Latitude_7X30_1.38.0.exe|1.38.0
+Latitude 7440|Latitude_7X40_1.28.1.exe|1.28.1
+Latitude 7450|OptiPlex_7450_1.34.0.exe|1.34.0
+Micro 7010|OptiPlex_7010_1.33.0_SEMB.exe|1.33.0
+Micro QCM1250|Dell_Pro_QBT1250_QBS1250_QBM1250_QCT1250_QCS1250_QCM1250_SEMB_1.12.2.exe|1.12.2
+OptiPlex 3000|OptiPlex_3000_1.38.0.exe|1.38.0
+OptiPlex 7000|OptiPlex_7000_1.38.0.exe|1.38.0
+Precision 5490|OptiPlex_5490_AIO_1.45.0.exe|1.45.0
+Precision 5550|Precision_3590_3591_Latitude_5550_1.8.0.exe|1.8.0
+Precision 5570|XPS9520_Precision5570_1.39.0_QSL0.exe|1.39.0
+Precision 5680|Precision_5680_1_27_0.exe|1.27.0
+Precision 5690|Precision_5690_1.18.0.exe|1.18.0
+Precision 5820 Tower|Precision_5820_2.48.0.exe|2.48.0
+Precision 5860 Tower|Precision_5860_3.5.0.exe|3.5.0
+Precision 7560|Precision_7X60_1.44.1.exe|1.44.1
+Precision 7670|Precision_7X70_1.8.0.exe|1.8.0
+Precision 7680|Precision_7X80_1.9.0.exe|1.9.0
+Precision 7770|OptiPlex_7770_7470_1.40.0.exe|1.40.0
+Precision 7780|OptiPlex_7780_7480_1.43.0.exe|1.43.0
+Precision 7820 Tower|Precision_7820_7920_2.50.0.exe|2.50.0
+Precision 7865 Tower|Precision_7865_1.6.1.exe|1.6.1
+Precision 7875 Tower|Precision_7875_SHP_02.07.03.exe|2.7.3
+Rugged 14 RB14250|Dell_Pro_Rugged_RB14250_RA13250_1.13.1.exe|1.13.1
+Tower Plus 7020|OptiPlex_7020_1.22.1_SEMB.exe|1.22.1

playbook/shopfloor-setup/run-enrollment.ps1

@@ -33,30 +33,38 @@ $newName = "E$serial"
 Log "Setting computer name to $newName"
 Rename-Computer -NewName $newName -Force -ErrorAction SilentlyContinue
 
-# --- Set OOBE complete (must happen before PPKG reboot) ---
-Log "Setting OOBE as complete..."
-reg add "HKLM\SOFTWARE\Microsoft\Windows\CurrentVersion\Setup\OOBE" /v OOBEComplete /t REG_DWORD /d 1 /f | Out-Null
-reg add "HKLM\SOFTWARE\Microsoft\Windows\CurrentVersion\Setup\OOBE" /v SetupDisplayedEula /t REG_DWORD /d 1 /f | Out-Null
-
 # --- Install provisioning package ---
-# This triggers an IMMEDIATE reboot. Nothing below this line executes.
+# IMPORTANT: The PPKG must be installed BEFORE OOBEComplete is set. Bulk
-# BPRT app installs (Chrome, Office, Tanium, etc.) happen on the next boot.
+# enrollment PPKGs are designed to run during OOBE; on Windows 11 22H2+ they
-# The sync_intune scheduled task (registered by Run-ShopfloorSetup.ps1
+# can hang indefinitely if OOBE is already marked complete.
-# before calling us) fires at the next logon to monitor Intune enrollment.
+#
+# Install-ProvisioningPackage triggers an IMMEDIATE reboot. Nothing below
+# this line executes. BPRT app installs (Chrome, Office, Tanium, etc.) happen
+# on the next boot. The sync_intune scheduled task (registered by
+# Run-ShopfloorSetup.ps1 before calling us) fires at the next logon to
+# monitor Intune enrollment.
+$ppkgLogDir = "C:\Logs\PPKG"
+New-Item -ItemType Directory -Path $ppkgLogDir -Force -ErrorAction SilentlyContinue | Out-Null
 Log "Installing provisioning package (PPKG will reboot immediately)..."
+Log "PPKG diagnostic logs -> $ppkgLogDir"
 try {
-    Install-ProvisioningPackage -PackagePath $ppkgFile.FullName -ForceInstall -QuietInstall
+    Install-ProvisioningPackage -PackagePath $ppkgFile.FullName -ForceInstall -QuietInstall -LogsDirectoryPath $ppkgLogDir
     Log "Install-ProvisioningPackage returned (reboot may be imminent)."
 } catch {
     Log "ERROR: Install-ProvisioningPackage failed: $_"
     Log "Attempting fallback with Add-ProvisioningPackage..."
     try {
-        Add-ProvisioningPackage -PackagePath $ppkgFile.FullName -ForceInstall -QuietInstall
+        Add-ProvisioningPackage -PackagePath $ppkgFile.FullName -ForceInstall -QuietInstall -LogsDirectoryPath $ppkgLogDir
         Log "Add-ProvisioningPackage returned."
     } catch {
         Log "ERROR: Fallback also failed: $_"
     }
 }
 
+# --- Set OOBE complete (only reached if PPKG didn't trigger immediate reboot) ---
+Log "Setting OOBE as complete..."
+reg add "HKLM\SOFTWARE\Microsoft\Windows\CurrentVersion\Setup\OOBE" /v OOBEComplete /t REG_DWORD /d 1 /f | Out-Null
+reg add "HKLM\SOFTWARE\Microsoft\Windows\CurrentVersion\Setup\OOBE" /v SetupDisplayedEula /t REG_DWORD /d 1 /f | Out-Null
+
 # If we get here, the PPKG didn't reboot immediately. Unlikely but handle it.
 Log "PPKG did not trigger immediate reboot. Returning to caller."

playbook/startnet.cmd

@@ -66,11 +66,11 @@ echo   5. Pro Plus Office (x64) with Access
 echo   6. Skip enrollment
 echo.
 set /p enroll=Enter your choice (1-6):
-if "%enroll%"=="1" set PPKG=GCCH_Prod_SFLD_NoOffice_US_Exp_20260430_v4.8.ppkg
+if "%enroll%"=="1" set PPKG=GCCH_Prod_SFLD_NoOffice_US_Exp_20260430_v4.10.ppkg
-if "%enroll%"=="2" set PPKG=GCCH_Prod_SFLD_StdOffice-x86_US_Exp_20260430_v4.8.ppkg
+if "%enroll%"=="2" set PPKG=GCCH_Prod_SFLD_StdOffice-x86_US_Exp_20260430_v4.10.ppkg
-if "%enroll%"=="3" set PPKG=GCCH_Prod_SFLD_StdOffice-x64_US_Exp_20260430_v4.8.ppkg
+if "%enroll%"=="3" set PPKG=GCCH_Prod_SFLD_StdOffice-x64_US_Exp_20260430_v4.10.ppkg
-if "%enroll%"=="4" set PPKG=GCCH_Prod_SFLD_ProPlusOffice-x86_US_Exp_20260430_v4.8.ppkg
+if "%enroll%"=="4" set PPKG=GCCH_Prod_SFLD_ProPlusOffice-x86_US_Exp_20260430_v4.10.ppkg
-if "%enroll%"=="5" set PPKG=GCCH_Prod_SFLD_ProPlusOffice-x64_US_Exp_20260430_v4.8.ppkg
+if "%enroll%"=="5" set PPKG=GCCH_Prod_SFLD_ProPlusOffice-x64_US_Exp_20260430_v4.10.ppkg
 if "%enroll%"=="6" set PPKG=
 if "%enroll%"=="" goto enroll_menu
 
@@ -158,7 +158,7 @@ if not "%PCTYPE%"=="" set NEED_ENROLL=1
 if "%NEED_ENROLL%"=="0" goto enroll_staged
 net use Y: \\10.9.100.1\enrollment /user:pxe-upload pxe /persistent:no
 if "%PPKG%"=="" goto enroll_staged
-if not exist "Y:\%PPKG%" (
+if not exist "Y:\ppkgs\%PPKG%" (
     echo WARNING: %PPKG% not found on server. Enrollment will be skipped.
     set PPKG=
 )
@@ -251,8 +251,8 @@ echo Found Windows at W:
 mkdir W:\Enrollment 2>NUL
 
 REM --- Copy site config (drives site-specific values in all setup scripts) ---
-if exist "Y:\site-config.json" (
+if exist "Y:\config\site-config.json" (
-    copy /Y "Y:\site-config.json" "W:\Enrollment\site-config.json"
+    copy /Y "Y:\config\site-config.json" "W:\Enrollment\site-config.json"
     echo Copied site-config.json.
 ) else (
     echo WARNING: site-config.json not found on enrollment share.
@@ -260,14 +260,14 @@ if exist "Y:\site-config.json" (
 
 REM --- Copy PPKG if selected ---
 if "%PPKG%"=="" goto copy_pctype
-copy /Y "Y:\%PPKG%" "W:\Enrollment\%PPKG%"
+copy /Y "Y:\ppkgs\%PPKG%" "W:\Enrollment\%PPKG%"
 if errorlevel 1 (
     echo WARNING: Failed to copy enrollment package.
     goto copy_pctype
 )
-copy /Y "Y:\run-enrollment.ps1" "W:\Enrollment\run-enrollment.ps1"
+copy /Y "Y:\scripts\run-enrollment.ps1" "W:\Enrollment\run-enrollment.ps1"
-copy /Y "Y:\wait-for-internet.ps1" "W:\Enrollment\wait-for-internet.ps1"
+copy /Y "Y:\scripts\wait-for-internet.ps1" "W:\Enrollment\wait-for-internet.ps1"
-copy /Y "Y:\migrate-to-wifi.ps1" "W:\Enrollment\migrate-to-wifi.ps1"
+copy /Y "Y:\scripts\migrate-to-wifi.ps1" "W:\Enrollment\migrate-to-wifi.ps1"
 
 REM --- Create enroll.cmd at drive root as manual fallback ---
 > W:\enroll.cmd (
@@ -307,15 +307,15 @@ if exist "Y:\shopfloor-setup\%PCTYPE%" (
 )
 
 REM --- Stage preinstall bundle (apps installed locally to save Azure bandwidth) ---
-if exist "Y:\preinstall\preinstall.json" (
+if exist "Y:\pre-install\preinstall.json" (
     mkdir W:\PreInstall 2>NUL
     mkdir W:\PreInstall\installers 2>NUL
-    copy /Y "Y:\preinstall\preinstall.json" "W:\PreInstall\preinstall.json"
+    copy /Y "Y:\pre-install\preinstall.json" "W:\PreInstall\preinstall.json"
-    if exist "Y:\preinstall\installers" (
+    if exist "Y:\pre-install\installers" (
-        xcopy /E /Y /I "Y:\preinstall\installers" "W:\PreInstall\installers\"
+        xcopy /E /Y /I "Y:\pre-install\installers" "W:\PreInstall\installers\"
         echo Staged preinstall bundle to W:\PreInstall.
     ) else (
-        echo WARNING: Y:\preinstall\installers not found - preinstall.json staged without installers.
+        echo WARNING: Y:\pre-install\installers not found - preinstall.json staged without installers.
     )
 ) else (
     echo No preinstall bundle on PXE server - skipping.
@@ -329,9 +329,9 @@ REM during shopfloor-setup (Azure DSC provisions those creds later), so this
 REM bootstrap exists to get the first-install through. Post-imaging, the logon-
 REM triggered CMM-Enforce.ps1 takes over from the share.
 if /i not "%PCTYPE%"=="CMM" goto skip_cmm_stage
-if exist "Y:\cmm-installers\cmm-manifest.json" (
+if exist "Y:\installers-post\cmm\cmm-manifest.json" (
     mkdir W:\CMM-Install 2>NUL
-    xcopy /E /Y /I "Y:\cmm-installers" "W:\CMM-Install\"
+    xcopy /E /Y /I "Y:\installers-post\cmm" "W:\CMM-Install\"
     echo Staged CMM bootstrap to W:\CMM-Install.
 ) else (
     echo WARNING: Y:\cmm-installers not found - CMM PC cannot install Hexagon apps at imaging time.

scripts/build-proxmox-iso.sh

@@ -22,13 +22,13 @@
 
 set -euo pipefail
 
-SCRIPT_DIR="$(cd "$(dirname "$0")" && pwd)"
+REPO_ROOT="$(cd "$(dirname "$0")"/.. && pwd)"
-AUTOINSTALL_DIR="$SCRIPT_DIR/autoinstall"
+AUTOINSTALL_DIR="$REPO_ROOT/autoinstall"
-PLAYBOOK_DIR="$SCRIPT_DIR/playbook"
+PLAYBOOK_DIR="$REPO_ROOT/playbook"
-OFFLINE_PKG_DIR="$SCRIPT_DIR/offline-packages"
+OFFLINE_PKG_DIR="$REPO_ROOT/offline-packages"
-WEBAPP_DIR="$SCRIPT_DIR/webapp"
+WEBAPP_DIR="$REPO_ROOT/webapp"
-PIP_WHEELS_DIR="$SCRIPT_DIR/pip-wheels"
+PIP_WHEELS_DIR="$REPO_ROOT/pip-wheels"
-BOOT_TOOLS_DIR="$SCRIPT_DIR/boot-tools"
+BOOT_TOOLS_DIR="$REPO_ROOT/boot-tools"
 
 # --- Validate arguments ---
 if [ $# -lt 1 ]; then
@@ -43,7 +43,7 @@ if [ $# -lt 1 ]; then
 fi
 
 UBUNTU_ISO="$(realpath "$1")"
-OUTPUT_ISO="${2:-$SCRIPT_DIR/pxe-server-proxmox.iso}"
+OUTPUT_ISO="${2:-$REPO_ROOT/pxe-server-proxmox.iso}"
 
 # --- Validate prerequisites ---
 echo "============================================"
@@ -88,7 +88,7 @@ fi
 
 echo "Ubuntu ISO : $UBUNTU_ISO"
 echo "Output ISO : $OUTPUT_ISO"
-echo "Source Dir : $SCRIPT_DIR"
+echo "Source Dir : $REPO_ROOT"
 echo ""
 
 # --- Setup work directory with cleanup trap ---
@@ -249,7 +249,7 @@ if [ -d "$PIP_WHEELS_DIR" ]; then
 fi
 
 # WinPE boot files (wimboot, boot.wim, BCD, ipxe.efi, etc.)
-BOOT_FILES_DIR="$SCRIPT_DIR/boot-files"
+BOOT_FILES_DIR="$REPO_ROOT/boot-files"
 if [ -d "$BOOT_FILES_DIR" ]; then
     BOOT_FILE_COUNT=0
     for bf in "$BOOT_FILES_DIR"/*; do

scripts/build-usb.sh

@@ -17,10 +17,10 @@
 
 set -euo pipefail
 
-SCRIPT_DIR="$(cd "$(dirname "$0")" && pwd)"
+REPO_ROOT="$(cd "$(dirname "$0")"/.. && pwd)"
-AUTOINSTALL_DIR="$SCRIPT_DIR/autoinstall"
+AUTOINSTALL_DIR="$REPO_ROOT/autoinstall"
-PLAYBOOK_DIR="$SCRIPT_DIR/playbook"
+PLAYBOOK_DIR="$REPO_ROOT/playbook"
-OFFLINE_PKG_DIR="$SCRIPT_DIR/offline-packages"
+OFFLINE_PKG_DIR="$REPO_ROOT/offline-packages"
 
 # --- Validate arguments ---
 if [ $# -lt 2 ]; then
@@ -87,7 +87,7 @@ echo "PXE Server USB Builder"
 echo "============================================"
 echo "USB Device : $USB_DEV"
 echo "ISO        : $ISO_PATH"
-echo "Source Dir : $SCRIPT_DIR"
+echo "Source Dir : $REPO_ROOT"
 echo ""
 echo "This will ERASE all data on $USB_DEV."
 read -rp "Continue? (y/N): " PROCEED
@@ -139,7 +139,7 @@ xorriso -as mkisofs -r \
     -no-emul-boot \
     -boot-load-size 10160 \
     . 2>/dev/null
-cd "$SCRIPT_DIR"
+cd "$REPO_ROOT"
 echo "    ISO rebuilt with 'autoinstall' kernel param and 5s GRUB timeout"
 
 echo "    Writing patched ISO to $USB_DEV..."
@@ -216,7 +216,7 @@ cp -r "$PLAYBOOK_DIR" "$MOUNT_POINT/playbook"
 echo "    Copied playbook/"
 
 # Copy webapp
-WEBAPP_DIR="$SCRIPT_DIR/webapp"
+WEBAPP_DIR="$REPO_ROOT/webapp"
 if [ -d "$WEBAPP_DIR" ]; then
     mkdir -p "$MOUNT_POINT/webapp"
     cp -r "$WEBAPP_DIR/app.py" "$WEBAPP_DIR/requirements.txt" "$MOUNT_POINT/webapp/"
@@ -225,7 +225,7 @@ if [ -d "$WEBAPP_DIR" ]; then
 fi
 
 # Copy pip wheels for offline Flask install
-PIP_WHEELS_DIR="$SCRIPT_DIR/pip-wheels"
+PIP_WHEELS_DIR="$REPO_ROOT/pip-wheels"
 if [ ! -d "$PIP_WHEELS_DIR" ]; then
     echo "    pip-wheels/ not found — downloading now..."
     mkdir -p "$PIP_WHEELS_DIR"
@@ -245,7 +245,7 @@ if [ -d "$PIP_WHEELS_DIR" ]; then
 fi
 
 # Copy WinPE boot files (wimboot, boot.wim, BCD, ipxe.efi, etc.)
-BOOT_FILES_DIR="$SCRIPT_DIR/boot-files"
+BOOT_FILES_DIR="$REPO_ROOT/boot-files"
 if [ -d "$BOOT_FILES_DIR" ]; then
     BOOT_FILE_COUNT=0
     for bf in "$BOOT_FILES_DIR"/*; do
@@ -261,7 +261,7 @@ else
 fi
 
 # Copy boot tools (Clonezilla, Blancco, Memtest) if prepared
-BOOT_TOOLS_DIR="$SCRIPT_DIR/boot-tools"
+BOOT_TOOLS_DIR="$REPO_ROOT/boot-tools"
 if [ -d "$BOOT_TOOLS_DIR" ]; then
     cp -r "$BOOT_TOOLS_DIR" "$MOUNT_POINT/boot-tools"
     TOOLS_SIZE=$(du -sh "$MOUNT_POINT/boot-tools" | cut -f1)
@@ -271,25 +271,68 @@ else
 fi
 
 # Copy enrollment directory (PPKGs, run-enrollment.ps1) if present
-ENROLLMENT_DIR="$SCRIPT_DIR/enrollment"
+# FAT32 has a 4GB max file size; files larger than that are split into chunks
+# that the playbook reassembles with `cat`.
+ENROLLMENT_DIR="$REPO_ROOT/enrollment"
+FAT32_MAX=$((3500 * 1024 * 1024))   # 3500 MiB chunks, safely under 4GiB FAT32 limit
 if [ -d "$ENROLLMENT_DIR" ]; then
     mkdir -p "$MOUNT_POINT/enrollment"
-    cp -r "$ENROLLMENT_DIR"/* "$MOUNT_POINT/enrollment/" 2>/dev/null || true
+    SPLIT_COUNT=0
-    PPKG_COUNT=$(find "$MOUNT_POINT/enrollment" -name '*.ppkg' 2>/dev/null | wc -l)
+    for f in "$ENROLLMENT_DIR"/*; do
+        [ -e "$f" ] || continue
+        bn="$(basename "$f")"
+        if [ -f "$f" ] && [ "$(stat -c%s "$f")" -gt "$FAT32_MAX" ]; then
+            echo "    Splitting $bn (>$((FAT32_MAX / 1024 / 1024))M) into chunks..."
+            split -b "$FAT32_MAX" -d -a 2 "$f" "$MOUNT_POINT/enrollment/${bn}.part."
+            SPLIT_COUNT=$((SPLIT_COUNT + 1))
+        else
+            cp -r "$f" "$MOUNT_POINT/enrollment/"
+        fi
+    done
+    PPKG_COUNT=$(find "$ENROLLMENT_DIR" -maxdepth 1 -name '*.ppkg' 2>/dev/null | wc -l)
     ENROLL_SIZE=$(du -sh "$MOUNT_POINT/enrollment" | cut -f1)
-    echo "    Copied enrollment/ ($ENROLL_SIZE, $PPKG_COUNT PPKGs)"
+    echo "    Copied enrollment/ ($ENROLL_SIZE, $PPKG_COUNT PPKGs, $SPLIT_COUNT split)"
 else
     echo "    No enrollment/ directory found (PPKGs can be uploaded via webapp later)"
 fi
 
+# Copy BIOS update binaries if staged
+BIOS_DIR="$REPO_ROOT/bios-staging"
+if [ -d "$BIOS_DIR" ] && [ "$(ls -A "$BIOS_DIR" 2>/dev/null)" ]; then
+    echo "    Copying BIOS update binaries from bios-staging/..."
+    mkdir -p "$MOUNT_POINT/bios"
+    cp -r "$BIOS_DIR"/* "$MOUNT_POINT/bios/" 2>/dev/null || true
+    BIOS_COUNT=$(find "$MOUNT_POINT/bios" -name '*.exe' 2>/dev/null | wc -l)
+    BIOS_SIZE=$(du -sh "$MOUNT_POINT/bios" | cut -f1)
+    echo "    Copied bios/ ($BIOS_SIZE, $BIOS_COUNT files)"
+else
+    echo "    No bios-staging/ found (BIOS updates can be pushed via download-drivers.py later)"
+fi
+
 # Copy Dell driver packs if staged
-DRIVERS_DIR="$SCRIPT_DIR/drivers-staging"
+# Files larger than the FAT32 4GB limit are split into chunks; the playbook
+# reassembles them on the server.
+DRIVERS_DIR="$REPO_ROOT/drivers-staging"
 if [ -d "$DRIVERS_DIR" ] && [ "$(ls -A "$DRIVERS_DIR" 2>/dev/null)" ]; then
     echo "    Copying Dell driver packs from drivers-staging/..."
     mkdir -p "$MOUNT_POINT/drivers"
-    cp -r "$DRIVERS_DIR"/* "$MOUNT_POINT/drivers/" 2>/dev/null || true
+    DRV_SPLIT=0
+    # Mirror directory tree first (fast)
+    (cd "$DRIVERS_DIR" && find . -type d -exec mkdir -p "$MOUNT_POINT/drivers/{}" \;)
+    # Copy files <4GB directly, split files >=4GB into chunks
+    while IFS= read -r f; do
+        rel="${f#$DRIVERS_DIR/}"
+        dest="$MOUNT_POINT/drivers/$rel"
+        if [ "$(stat -c%s "$f")" -gt "$FAT32_MAX" ]; then
+            echo "      Splitting $rel..."
+            split -b "$FAT32_MAX" -d -a 2 "$f" "${dest}.part."
+            DRV_SPLIT=$((DRV_SPLIT + 1))
+        else
+            cp "$f" "$dest"
+        fi
+    done < <(find "$DRIVERS_DIR" -type f)
     DRIVERS_SIZE=$(du -sh "$MOUNT_POINT/drivers" | cut -f1)
-    echo "    Copied drivers/ ($DRIVERS_SIZE)"
+    echo "    Copied drivers/ ($DRIVERS_SIZE, $DRV_SPLIT split)"
 else
     echo "    No drivers-staging/ found (drivers can be downloaded later)"
 fi

scripts/deploy-bios.sh

@@ -0,0 +1,50 @@
+#!/bin/bash
+# deploy-bios.sh - Deploy BIOS update files to a running PXE server
+# Copies Flash64W.exe, BIOS binaries, models.txt, and check-bios.cmd
+#
+# Usage: ./deploy-bios.sh [server-ip]
+#   Default server: 10.9.100.1
+
+set -e
+
+REPO_ROOT="$(cd "$(dirname "$0")"/.. && pwd)"
+PXE_SERVER="${1:-10.9.100.1}"
+PXE_USER="pxe"
+PXE_PASS="pxe"
+REMOTE_DIR="/srv/samba/enrollment/BIOS"
+BIOS_DIR="$REPO_ROOT/bios-staging"
+MANIFEST="$REPO_ROOT/playbook/shopfloor-setup/BIOS/models.txt"
+CHECK_SCRIPT="$REPO_ROOT/playbook/shopfloor-setup/BIOS/check-bios.cmd"
+
+SSH="sshpass -p $PXE_PASS ssh -o StrictHostKeyChecking=no -o ConnectTimeout=10 $PXE_USER@$PXE_SERVER"
+SCP="sshpass -p $PXE_PASS scp -o StrictHostKeyChecking=no -o ConnectTimeout=10"
+
+# Verify sources exist
+if [ ! -d "$BIOS_DIR" ] || [ -z "$(ls -A "$BIOS_DIR" 2>/dev/null)" ]; then
+    echo "ERROR: bios-staging/ is empty or missing. Run ./pull-bios.sh first."
+    exit 1
+fi
+
+if [ ! -f "$MANIFEST" ]; then
+    echo "ERROR: playbook/shopfloor-setup/BIOS/models.txt not found."
+    exit 1
+fi
+
+echo "Deploying BIOS files to $PXE_SERVER..."
+
+# Create remote directory
+$SSH "sudo mkdir -p '$REMOTE_DIR' && sudo chown $PXE_USER:$PXE_USER '$REMOTE_DIR'"
+
+# Copy check-bios.cmd and models.txt
+echo "  Copying check-bios.cmd + models.txt..."
+$SCP "$CHECK_SCRIPT" "$MANIFEST" "$PXE_USER@$PXE_SERVER:$REMOTE_DIR/"
+
+# Copy BIOS binaries
+COUNT=$(find "$BIOS_DIR" -name '*.exe' | wc -l)
+SIZE=$(du -sh "$BIOS_DIR" | cut -f1)
+echo "  Copying $COUNT BIOS binaries ($SIZE)..."
+$SCP "$BIOS_DIR"/*.exe "$PXE_USER@$PXE_SERVER:$REMOTE_DIR/"
+
+# Verify
+REMOTE_COUNT=$($SSH "find '$REMOTE_DIR' -name '*.exe' | wc -l")
+echo "Done: $REMOTE_COUNT files on $PXE_SERVER:$REMOTE_DIR"

scripts/download-packages.sh

@@ -30,7 +30,7 @@ if [ "${IN_DOCKER:-}" != "1" ] && [ "$HOST_CODENAME" != "noble" ]; then
     fi
 
     SCRIPT_PATH="$(readlink -f "$0")"
-    REPO_DIR="$(dirname "$SCRIPT_PATH")"
+    REPO_DIR="$(cd "$(dirname "$SCRIPT_PATH")"/.. && pwd)"
     mkdir -p "$OUT_DIR_ABS"
 
     docker run --rm -i \
@@ -39,7 +39,7 @@ if [ "${IN_DOCKER:-}" != "1" ] && [ "$HOST_CODENAME" != "noble" ]; then
         -e IN_DOCKER=1 \
         -w /repo \
         ubuntu:24.04 \
-        bash -c "apt-get update -qq && apt-get install -y --no-install-recommends sudo python3-pip python3-setuptools python3-wheel ca-certificates >/dev/null && /repo/download-packages.sh /out"
+        bash -c "apt-get update -qq && apt-get install -y --no-install-recommends sudo python3-pip python3-setuptools python3-wheel ca-certificates >/dev/null && /repo/scripts/download-packages.sh /out"
 
     echo ""
     echo "============================================"
@@ -127,8 +127,8 @@ echo "    $DEB_COUNT packages ($TOTAL_SIZE)"
 # Download pip wheels for Flask webapp (offline install)
 echo "[4/4] Downloading Python wheels for webapp..."
 # Place pip-wheels next to the script (or /repo when in docker), not next to OUT_DIR
-SCRIPT_DIR="$(cd "$(dirname "${BASH_SOURCE[0]}")" && pwd)"
+REPO_ROOT="$(cd "$(dirname "${BASH_SOURCE[0]}")"/.. && pwd)"
-PIP_DIR="$SCRIPT_DIR/pip-wheels"
+PIP_DIR="$REPO_ROOT/pip-wheels"
 mkdir -p "$PIP_DIR"
 pip3 download -d "$PIP_DIR" flask lxml 2>&1 | tail -5
 

scripts/prepare-boot-tools.sh

@@ -15,13 +15,13 @@
 
 set -euo pipefail
 
-SCRIPT_DIR="$(cd "$(dirname "$0")" && pwd)"
+REPO_ROOT="$(cd "$(dirname "$0")"/.. && pwd)"
-OUT_DIR="$SCRIPT_DIR/boot-tools"
+OUT_DIR="$REPO_ROOT/boot-tools"
 BLANCCO_ISO="${1:-}"
 
 # Auto-detect Blancco ISO in project directory
 if [ -z "$BLANCCO_ISO" ]; then
-    BLANCCO_ISO=$(find "$SCRIPT_DIR" -maxdepth 1 -name '*DriveEraser*.iso' -o -name '*blancco*.iso' 2>/dev/null | head -1)
+    BLANCCO_ISO=$(find "$REPO_ROOT" -maxdepth 1 -name '*DriveEraser*.iso' -o -name '*blancco*.iso' 2>/dev/null | head -1)
 fi
 
 mkdir -p "$OUT_DIR"/{clonezilla,blancco,memtest}
@@ -192,7 +192,7 @@ PYEOF
                     dd bs=512 conv=sync 2>/dev/null > "$OUT_DIR/blancco/config.img"
                 echo "    Reports: SMB blancco@10.9.100.1/blancco-reports, bootable report enabled"
             fi
-            cd "$SCRIPT_DIR"
+            cd "$REPO_ROOT"
             rm -rf "$CFGTMP"
         fi
 
@@ -241,7 +241,7 @@ PYEOF
         # --- Build GRUB EFI binary for Blancco chainload ---
         # Broadcom iPXE can't pass initrd to Linux kernels in UEFI mode.
         # Solution: iPXE chains to grubx64.efi, which loads kernel+initrd via TFTP.
-        GRUB_CFG="$SCRIPT_DIR/boot-tools/blancco/grub-blancco.cfg"
+        GRUB_CFG="$REPO_ROOT/boot-tools/blancco/grub-blancco.cfg"
         if [ -f "$GRUB_CFG" ]; then
             if command -v grub-mkstandalone &>/dev/null; then
                 echo "    Building grubx64.efi (GRUB chainload for Blancco)..."

scripts/pull-bios.sh

@@ -0,0 +1,21 @@
+#!/bin/bash
+# pull-bios.sh - Pull BIOS update binaries from prod PXE server to bios-staging/
+# Run this with the USB NIC plugged in, before building the USB.
+
+set -e
+
+REPO_ROOT="$(cd "$(dirname "$0")"/.. && pwd)"
+DEST="$REPO_ROOT/bios-staging"
+PXE_SERVER="10.9.100.1"
+PXE_USER="pxe"
+PXE_PASS="pxe"
+
+mkdir -p "$DEST"
+
+echo "Pulling BIOS binaries from $PXE_SERVER..."
+sshpass -p "$PXE_PASS" scp -o StrictHostKeyChecking=no -o ConnectTimeout=10 \
+    "$PXE_USER@$PXE_SERVER:/srv/samba/enrollment/BIOS/*.exe" "$DEST/"
+
+COUNT=$(find "$DEST" -name '*.exe' | wc -l)
+SIZE=$(du -sh "$DEST" | cut -f1)
+echo "Done: $COUNT files ($SIZE) in bios-staging/"

setup-guide-original.txt

@@ -1,129 +0,0 @@
-Purpose
-Document a repeatable, “build-from-scratch” procedure for deploying an Ubuntu-based PXE boot server that can host GE Aerospace Windows PE images.
-
-Prerequisites
-Hardware: Server or PC with ≥ 8 GB RAM, ≥ 250 GB disk, and one NIC (one for build / Internet, one for isolated PXE LAN)
-
-https://myaccess.microsoft.us/@ge.onmicrosoft.us#/access-packages/active
-
-EPM Rufus Exception Request
-EPM DT Functions
-DLP - Encrypted Removable (USB) Long Term Access
-
-Software:
-
-Ubuntu Server 24.04 ISO
-
-Rufus (latest)
-
-playbook folder containing pxe_server_setup.yml and supporting files
-
-GE Aerospace Media Creator LITE (for caching WinPE images)
-
-Two USB thumb drives (one ≥ 8 GB for Ubuntu install; one ≥ 32 GB for WinPE media)
-
-Step-by-Step Procedure
-Create the Ubuntu Server installer USB
-1.1 Download Ubuntu Server 24.04 from https://ubuntu.com/download/server.
-1.2 Download and run Rufus (https://rufus.ie/en/).
-1.3 Insert an empty USB, select it in Rufus.
-1.4 Click Select, browse to the Ubuntu ISO, then click Start.
-1.5 When Rufus finishes, copy your playbook folder to the root of that same USB, then eject it safely.
-
-Install Ubuntu on the PXE server
-2.1 Insert the USB into the target machine and power on.
-2.2 Press F12 (or the vendor’s one-time boot key) and choose the USB device.
-2.3 Follow Ubuntu’s installer; 
-Network configuration screen.
-Select the fist option select give it random network and IPv4 address
-Then select WiFi and choose the guest network.
-Follow the prompts and enter the information for your network.
-Click done.
- 
-You do not need a proxy hit done.
-For mirror address add nothing and hit done. The download should start.
- 
-After that select next
-You'll be in file system summary: Hit done, box will pop up "confirm destructive action" select "continue"
- 
-Configure your profile. Done
-Skip the upgrade to ubuntu pro
-No ssh
-Don't select featured server snaps just select done
- 
-Ubuntu will install…..then reboot your system
-2.4 Create a user (e.g., pxe) with a simple, temporary password (change later).
-
-Prepare the OS
-3.1 Log in as the user you created.
-
-3.2 Update the system:
-
-bash
-Copy
-sudo apt update && sudo apt upgrade -y
-
-3.3 Install Ansible:
-
-bash
-Copy
-sudo apt install ansible -y
-Mount the installer USB and run the playbook
-
-4.1 Identify the USB device:
-
-bash
-Copy
-lsblk
-Note the device (e.g., /dev/sda1).
-
-4.2 Mount it and run the playbook:
-
-bash
-Copy
-sudo mkdir -p /mnt/usb
-sudo mount /dev/sda1 /mnt/usb
-cd /mnt/usb/playbook
-ansible-playbook pxe_server_setup.yml
-
-
-4.3 When Ansible finishes, umount the USB:
-
-bash
-Copy
-cd ~
-sudo umount /mnt/usb
-
-Cache Windows PE images
-5.1 On a separate workstation, use GE Aerospace Media Creator LITE to cache all desired images (or start with one).
-5.2 Create a WinPE USB using the same tool and eject it safely.
-
-Import WinPE content to the PXE share
-6.1 Insert the WinPE USB into the PXE server.
-6.2 Find the new device (e.g., /dev/sdb2) with lsblk.
-6.3 Mount it and copy files:
-
-bash
-Copy
-sudo mkdir -p /mnt/usb2
-sudo mount /dev/sdb2 /mnt/usb2
-sudo cp -r /mnt/usb2/. /srv/samba/winpeapps/standard
-sudo umount /mnt/usb2
-Finalise and isolate
-
-7.1 Reboot the server:
-
-bash
-Copy
-sudo reboot
-
-7.2 After it comes back up, move the primary NIC from the Internet-enabled network to the isolated switch that will serve PXE clients.
-
-6. Verification
-Connect a test workstation to the isolated switch.
-
-In BIOS/UEFI, set Network Boot (PXE) as first boot, then boot.
-
-Confirm the client pulls an IP from the PXE server and sees the WinPE menu.
-
-Launch a WinPE image to ensure TFTP, HTTP (NBD), and SMB shares respond correctly.

startnet-template.cmd

@@ -66,11 +66,11 @@ echo   5. Pro Plus Office (x64) with Access
 echo   6. Skip enrollment
 echo.
 set /p enroll=Enter your choice (1-6):
-if "%enroll%"=="1" set PPKG=GCCH_Prod_SFLD_NoOffice_US_Exp_20260430_v4.8.ppkg
+if "%enroll%"=="1" set PPKG=GCCH_Prod_SFLD_NoOffice_US_Exp_20260430_v4.10.ppkg
-if "%enroll%"=="2" set PPKG=GCCH_Prod_SFLD_StdOffice-x86_US_Exp_20260430_v4.8.ppkg
+if "%enroll%"=="2" set PPKG=GCCH_Prod_SFLD_StdOffice-x86_US_Exp_20260430_v4.10.ppkg
-if "%enroll%"=="3" set PPKG=GCCH_Prod_SFLD_StdOffice-x64_US_Exp_20260430_v4.8.ppkg
+if "%enroll%"=="3" set PPKG=GCCH_Prod_SFLD_StdOffice-x64_US_Exp_20260430_v4.10.ppkg
-if "%enroll%"=="4" set PPKG=GCCH_Prod_SFLD_ProPlusOffice-x86_US_Exp_20260430_v4.8.ppkg
+if "%enroll%"=="4" set PPKG=GCCH_Prod_SFLD_ProPlusOffice-x86_US_Exp_20260430_v4.10.ppkg
-if "%enroll%"=="5" set PPKG=GCCH_Prod_SFLD_ProPlusOffice-x64_US_Exp_20260430_v4.8.ppkg
+if "%enroll%"=="5" set PPKG=GCCH_Prod_SFLD_ProPlusOffice-x64_US_Exp_20260430_v4.10.ppkg
 if "%enroll%"=="6" set PPKG=
 if "%enroll%"=="" goto enroll_menu
 
@@ -158,7 +158,7 @@ if not "%PCTYPE%"=="" set NEED_ENROLL=1
 if "%NEED_ENROLL%"=="0" goto enroll_staged
 net use Y: \\10.9.100.1\enrollment /user:pxe-upload pxe /persistent:no
 if "%PPKG%"=="" goto enroll_staged
-if not exist "Y:\%PPKG%" (
+if not exist "Y:\ppkgs\%PPKG%" (
     echo WARNING: %PPKG% not found on server. Enrollment will be skipped.
     set PPKG=
 )
@@ -251,8 +251,8 @@ echo Found Windows at W:
 mkdir W:\Enrollment 2>NUL
 
 REM --- Copy site config (drives site-specific values in all setup scripts) ---
-if exist "Y:\site-config.json" (
+if exist "Y:\config\site-config.json" (
-    copy /Y "Y:\site-config.json" "W:\Enrollment\site-config.json"
+    copy /Y "Y:\config\site-config.json" "W:\Enrollment\site-config.json"
     echo Copied site-config.json.
 ) else (
     echo WARNING: site-config.json not found on enrollment share.
@@ -260,14 +260,14 @@ if exist "Y:\site-config.json" (
 
 REM --- Copy PPKG if selected ---
 if "%PPKG%"=="" goto copy_pctype
-copy /Y "Y:\%PPKG%" "W:\Enrollment\%PPKG%"
+copy /Y "Y:\ppkgs\%PPKG%" "W:\Enrollment\%PPKG%"
 if errorlevel 1 (
     echo WARNING: Failed to copy enrollment package.
     goto copy_pctype
 )
-copy /Y "Y:\run-enrollment.ps1" "W:\Enrollment\run-enrollment.ps1"
+copy /Y "Y:\scripts\run-enrollment.ps1" "W:\Enrollment\run-enrollment.ps1"
-copy /Y "Y:\wait-for-internet.ps1" "W:\Enrollment\wait-for-internet.ps1"
+copy /Y "Y:\scripts\wait-for-internet.ps1" "W:\Enrollment\wait-for-internet.ps1"
-copy /Y "Y:\migrate-to-wifi.ps1" "W:\Enrollment\migrate-to-wifi.ps1"
+copy /Y "Y:\scripts\migrate-to-wifi.ps1" "W:\Enrollment\migrate-to-wifi.ps1"
 
 REM --- Create enroll.cmd at drive root as manual fallback ---
 > W:\enroll.cmd (
@@ -307,15 +307,15 @@ if exist "Y:\shopfloor-setup\%PCTYPE%" (
 )
 
 REM --- Stage preinstall bundle (apps installed locally to save Azure bandwidth) ---
-if exist "Y:\preinstall\preinstall.json" (
+if exist "Y:\pre-install\preinstall.json" (
     mkdir W:\PreInstall 2>NUL
     mkdir W:\PreInstall\installers 2>NUL
-    copy /Y "Y:\preinstall\preinstall.json" "W:\PreInstall\preinstall.json"
+    copy /Y "Y:\pre-install\preinstall.json" "W:\PreInstall\preinstall.json"
-    if exist "Y:\preinstall\installers" (
+    if exist "Y:\pre-install\installers" (
-        xcopy /E /Y /I "Y:\preinstall\installers" "W:\PreInstall\installers\"
+        xcopy /E /Y /I "Y:\pre-install\installers" "W:\PreInstall\installers\"
         echo Staged preinstall bundle to W:\PreInstall.
     ) else (
-        echo WARNING: Y:\preinstall\installers not found - preinstall.json staged without installers.
+        echo WARNING: Y:\pre-install\installers not found - preinstall.json staged without installers.
     )
 ) else (
     echo No preinstall bundle on PXE server - skipping.
@@ -329,9 +329,9 @@ REM during shopfloor-setup (Azure DSC provisions those creds later), so this
 REM bootstrap exists to get the first-install through. Post-imaging, the logon-
 REM triggered CMM-Enforce.ps1 takes over from the share.
 if /i not "%PCTYPE%"=="CMM" goto skip_cmm_stage
-if exist "Y:\cmm-installers\cmm-manifest.json" (
+if exist "Y:\installers-post\cmm\cmm-manifest.json" (
     mkdir W:\CMM-Install 2>NUL
-    xcopy /E /Y /I "Y:\cmm-installers" "W:\CMM-Install\"
+    xcopy /E /Y /I "Y:\installers-post\cmm" "W:\CMM-Install\"
     echo Staged CMM bootstrap to W:\CMM-Install.
 ) else (
     echo WARNING: Y:\cmm-installers not found - CMM PC cannot install Hexagon apps at imaging time.

test-lab.sh

@@ -1,332 +0,0 @@
-#!/bin/bash
-#
-# test-lab.sh — Full PXE lab: server + client VMs on an isolated network
-#
-# Creates an isolated libvirt network, boots the PXE server from the
-# Proxmox installer ISO, then launches a UEFI PXE client to test the
-# full boot chain (DHCP -> TFTP -> iPXE -> boot menu).
-#
-# Usage:
-#   ./test-lab.sh /path/to/ubuntu-24.04.iso         # Launch server
-#   ./test-lab.sh --client                           # Launch PXE client
-#   ./test-lab.sh --status                           # Check if server is ready
-#   ./test-lab.sh --destroy                          # Remove everything
-#
-# Workflow:
-#   1. Run the script with the Ubuntu ISO — server VM starts installing
-#   2. Wait ~15 minutes (monitor with: sudo virsh console pxe-lab-server)
-#   3. Run --status to check if PXE services are up
-#   4. Run --client to launch a PXE client VM
-#   5. Open virt-viewer to watch the client PXE boot:
-#        virt-viewer pxe-lab-client
-
-set -euo pipefail
-
-SCRIPT_DIR="$(cd "$(dirname "$0")" && pwd)"
-NET_NAME="pxe-lab"
-SERVER_NAME="pxe-lab-server"
-CLIENT_NAME="pxe-lab-client"
-SERVER_DISK="/var/lib/libvirt/images/${SERVER_NAME}.qcow2"
-PROXMOX_ISO="$SCRIPT_DIR/pxe-server-proxmox.iso"
-VM_RAM=4096
-VM_CPUS=2
-VM_DISK_SIZE=40  # GB
-
-# --- Helper: check if we can run virsh ---
-check_virsh() {
-    if ! virsh net-list &>/dev/null; then
-        echo "ERROR: Cannot connect to libvirt. Are you in the 'libvirt' group?"
-        echo "  sudo usermod -aG libvirt $USER && newgrp libvirt"
-        exit 1
-    fi
-}
-
-# --- Helper: ensure network exists ---
-ensure_network() {
-    if ! virsh net-info "$NET_NAME" &>/dev/null; then
-        echo "Creating isolated network ($NET_NAME)..."
-        NET_XML=$(mktemp)
-        cat > "$NET_XML" << EOF
-<network>
-  <name>$NET_NAME</name>
-  <bridge name="virbr-pxe" stp="on" delay="0"/>
-</network>
-EOF
-        virsh net-define "$NET_XML" >/dev/null
-        rm "$NET_XML"
-    fi
-    if ! virsh net-info "$NET_NAME" 2>/dev/null | grep -q "Active:.*yes"; then
-        virsh net-start "$NET_NAME" >/dev/null
-    fi
-}
-
-# =====================================================================
-# --destroy: Remove everything
-# =====================================================================
-if [ "${1:-}" = "--destroy" ]; then
-    check_virsh
-    echo "Destroying PXE lab environment..."
-    virsh destroy "$CLIENT_NAME" 2>/dev/null || true
-    virsh undefine "$CLIENT_NAME" --nvram 2>/dev/null || true
-    virsh vol-delete "${CLIENT_NAME}.qcow2" --pool default 2>/dev/null || true
-    virsh destroy "$SERVER_NAME" 2>/dev/null || true
-    virsh undefine "$SERVER_NAME" 2>/dev/null || true
-    virsh vol-delete "${SERVER_NAME}.qcow2" --pool default 2>/dev/null || true
-    rm -f "/tmp/${SERVER_NAME}-vmlinuz" "/tmp/${SERVER_NAME}-initrd"
-    virsh net-destroy "$NET_NAME" 2>/dev/null || true
-    virsh net-undefine "$NET_NAME" 2>/dev/null || true
-    echo "Done."
-    exit 0
-fi
-
-# =====================================================================
-# --status: Check if PXE server is ready
-# =====================================================================
-if [ "${1:-}" = "--status" ]; then
-    check_virsh
-    echo "PXE Lab Status"
-    echo "============================================"
-
-    # Network
-    if virsh net-info "$NET_NAME" &>/dev/null; then
-        echo "  Network ($NET_NAME): $(virsh net-info "$NET_NAME" 2>/dev/null | grep Active | awk '{print $2}')"
-    else
-        echo "  Network ($NET_NAME): not defined"
-    fi
-
-    # Server VM
-    if virsh dominfo "$SERVER_NAME" &>/dev/null; then
-        STATE=$(virsh domstate "$SERVER_NAME" 2>/dev/null)
-        echo "  Server ($SERVER_NAME): $STATE"
-    else
-        echo "  Server ($SERVER_NAME): not defined"
-    fi
-
-    # Client VM
-    if virsh dominfo "$CLIENT_NAME" &>/dev/null; then
-        STATE=$(virsh domstate "$CLIENT_NAME" 2>/dev/null)
-        echo "  Client ($CLIENT_NAME): $STATE"
-    else
-        echo "  Client ($CLIENT_NAME): not defined"
-    fi
-
-    # Try to check PXE services on the server
-    # Add a temporary IP to the bridge so we can reach the server
-    echo ""
-    echo "Checking PXE server services..."
-    BRIDGE_HAS_IP=false
-    ADDED_IP=false
-    if ip addr show virbr-pxe 2>/dev/null | grep -q "10.9.100.254"; then
-        BRIDGE_HAS_IP=true
-    else
-        # Need sudo for IP manipulation — try it, skip if unavailable
-        if sudo -n ip addr add 10.9.100.254/24 dev virbr-pxe 2>/dev/null; then
-            BRIDGE_HAS_IP=true
-            ADDED_IP=true
-        fi
-    fi
-
-    if [ "$BRIDGE_HAS_IP" = true ]; then
-        # Check each service with a short timeout
-        for check in \
-            "DHCP/TFTP (dnsmasq):10.9.100.1:69:udp" \
-            "HTTP (Apache):10.9.100.1:80:tcp" \
-            "iPXE boot script:10.9.100.1:4433:tcp" \
-            "Samba:10.9.100.1:445:tcp" \
-            "Webapp:10.9.100.1:9009:tcp"; do
-            LABEL="${check%%:*}"
-            REST="${check#*:}"
-            HOST="${REST%%:*}"
-            REST="${REST#*:}"
-            PORT="${REST%%:*}"
-            PROTO="${REST#*:}"
-
-            if [ "$PROTO" = "tcp" ]; then
-                if timeout 2 bash -c "echo >/dev/tcp/$HOST/$PORT" 2>/dev/null; then
-                    echo "  [UP]   $LABEL (port $PORT)"
-                else
-                    echo "  [DOWN] $LABEL (port $PORT)"
-                fi
-            else
-                # UDP — just check if host is reachable
-                if ping -c1 -W1 "$HOST" &>/dev/null; then
-                    echo "  [PING] $LABEL (host reachable)"
-                else
-                    echo "  [DOWN] $LABEL (host unreachable)"
-                fi
-            fi
-        done
-
-        # Clean up the temporary IP (only if we added it)
-        if [ "$ADDED_IP" = true ]; then
-            sudo -n ip addr del 10.9.100.254/24 dev virbr-pxe 2>/dev/null || true
-        fi
-    else
-        echo "  (Cannot reach server — bridge not available)"
-        echo "  Use 'sudo virsh console $SERVER_NAME' to check manually"
-    fi
-
-    echo ""
-    echo "Commands:"
-    echo "  sudo virsh console $SERVER_NAME    # Server serial console"
-    echo "  virt-viewer $CLIENT_NAME           # Client VNC display"
-    exit 0
-fi
-
-# =====================================================================
-# --client: Launch PXE client VM
-# =====================================================================
-if [ "${1:-}" = "--client" ]; then
-    check_virsh
-    ensure_network
-
-    # Check if server VM exists and is running
-    if ! virsh domstate "$SERVER_NAME" 2>/dev/null | grep -q "running"; then
-        echo "WARNING: Server VM ($SERVER_NAME) is not running."
-        echo "  The PXE client needs the server for DHCP and boot files."
-        read -rp "  Continue anyway? (y/N): " PROCEED
-        if [[ ! "$PROCEED" =~ ^[Yy]$ ]]; then
-            exit 1
-        fi
-    fi
-
-    # Remove existing client if present
-    if virsh dominfo "$CLIENT_NAME" &>/dev/null; then
-        echo "Removing existing client VM..."
-        virsh destroy "$CLIENT_NAME" 2>/dev/null || true
-        virsh undefine "$CLIENT_NAME" --nvram 2>/dev/null || true
-        virsh vol-delete "${CLIENT_NAME}.qcow2" --pool default 2>/dev/null || true
-    fi
-
-    echo "Launching PXE client ($CLIENT_NAME)..."
-    echo "  UEFI PXE boot on network: $NET_NAME"
-    echo ""
-
-    virsh vol-create-as default "${CLIENT_NAME}.qcow2" "${VM_DISK_SIZE}G" --format qcow2 >/dev/null
-
-    virt-install \
-        --name "$CLIENT_NAME" \
-        --memory "$VM_RAM" \
-        --vcpus "$VM_CPUS" \
-        --disk "vol=default/${CLIENT_NAME}.qcow2" \
-        --network network="$NET_NAME",model=virtio \
-        --os-variant ubuntu24.04 \
-        --boot uefi,network \
-        --graphics vnc,listen=0.0.0.0 \
-        --noautoconsole
-
-    # Get VNC port
-    VNC_PORT=$(virsh vncdisplay "$CLIENT_NAME" 2>/dev/null | sed 's/://' || echo "?")
-    VNC_PORT=$((5900 + VNC_PORT))
-
-    echo ""
-    echo "============================================"
-    echo "PXE client launched!"
-    echo "============================================"
-    echo ""
-    echo "Watch the PXE boot:"
-    echo "  virt-viewer $CLIENT_NAME"
-    echo "  (or VNC to localhost:$VNC_PORT)"
-    echo ""
-    echo "Expected boot sequence:"
-    echo "  1. UEFI firmware -> PXE boot"
-    echo "  2. DHCP from server (10.9.100.x)"
-    echo "  3. TFTP download ipxe.efi"
-    echo "  4. iPXE loads boot menu from port 4433"
-    echo "  5. GE Aerospace PXE Boot Menu appears"
-    echo ""
-    echo "Manage:"
-    echo "  sudo virsh reboot $CLIENT_NAME    # Retry PXE boot"
-    echo "  sudo virsh destroy $CLIENT_NAME   # Stop client"
-    echo "  $0 --destroy                 # Remove everything"
-    exit 0
-fi
-
-# =====================================================================
-# Default: Launch PXE server VM
-# =====================================================================
-check_virsh
-
-UBUNTU_ISO="${1:-}"
-if [ -z "$UBUNTU_ISO" ] || [ ! -f "$UBUNTU_ISO" ]; then
-    echo "Usage: sudo $0 /path/to/ubuntu-24.04-live-server-amd64.iso"
-    echo ""
-    echo "Commands:"
-    echo "  $0 /path/to/ubuntu.iso    Launch PXE server VM"
-    echo "  $0 --client               Launch PXE client VM"
-    echo "  $0 --status               Check server readiness"
-    echo "  $0 --destroy              Remove everything"
-    exit 1
-fi
-
-# Check if Proxmox ISO exists, build if not
-if [ ! -f "$PROXMOX_ISO" ]; then
-    echo "Proxmox ISO not found. Building it first..."
-    echo ""
-    "$SCRIPT_DIR/build-proxmox-iso.sh" "$UBUNTU_ISO"
-    echo ""
-fi
-
-# Check server doesn't already exist
-if virsh dominfo "$SERVER_NAME" &>/dev/null; then
-    echo "ERROR: Server VM already exists. Destroy first with: sudo $0 --destroy"
-    exit 1
-fi
-
-echo "============================================"
-echo "PXE Lab Environment Setup"
-echo "============================================"
-echo ""
-
-# --- Step 1: Create isolated network ---
-echo "[1/3] Setting up isolated network ($NET_NAME)..."
-ensure_network
-echo "    Bridge: virbr-pxe (isolated, no host DHCP)"
-
-# --- Step 2: Extract kernel/initrd for direct boot ---
-echo "[2/3] Extracting kernel and initrd from ISO..."
-KERNEL="/tmp/${SERVER_NAME}-vmlinuz"
-INITRD="/tmp/${SERVER_NAME}-initrd"
-7z e -o/tmp -y "$PROXMOX_ISO" casper/vmlinuz casper/initrd >/dev/null 2>&1
-mv /tmp/vmlinuz "$KERNEL"
-mv /tmp/initrd "$INITRD"
-echo "    Extracted vmlinuz and initrd"
-
-# --- Step 3: Launch server VM ---
-echo "[3/3] Launching PXE server ($SERVER_NAME)..."
-
-virsh vol-create-as default "${SERVER_NAME}.qcow2" "${VM_DISK_SIZE}G" --format qcow2 >/dev/null
-
-virt-install \
-    --name "$SERVER_NAME" \
-    --memory "$VM_RAM" \
-    --vcpus "$VM_CPUS" \
-    --disk "vol=default/${SERVER_NAME}.qcow2" \
-    --disk path="$PROXMOX_ISO",device=cdrom,readonly=on \
-    --network network="$NET_NAME" \
-    --os-variant ubuntu24.04 \
-    --graphics none \
-    --console pty,target_type=serial \
-    --install kernel="$KERNEL",initrd="$INITRD",kernel_args="console=ttyS0,115200n8 autoinstall ds=nocloud\;s=/cdrom/server/" \
-    --noautoconsole
-
-echo ""
-echo "============================================"
-echo "PXE server VM launched!"
-echo "============================================"
-echo ""
-echo "The autoinstall + first-boot will take ~15 minutes."
-echo ""
-echo "Step 1 — Monitor the server install:"
-echo "  virsh console $SERVER_NAME"
-echo "  (Ctrl+] to detach)"
-echo ""
-echo "Step 2 — Check when services are ready:"
-echo "  $0 --status"
-echo ""
-echo "Step 3 — Launch a PXE client to test booting:"
-echo "  $0 --client"
-echo ""
-echo "Cleanup:"
-echo "  $0 --destroy"
-echo ""

test-vm.sh

@@ -1,187 +0,0 @@
-#!/bin/bash
-#
-# test-vm.sh — Create a test VM to validate the PXE server setup
-#
-# This script:
-#   1. Builds a CIDATA ISO with autoinstall config, packages, playbook, and webapp
-#   2. Launches an Ubuntu 24.04 Server VM on the default libvirt network
-#   3. The VM auto-installs, then runs the Ansible playbook on first boot
-#
-# Usage:
-#   ./test-vm.sh /path/to/ubuntu-24.04-live-server-amd64.iso
-#
-# After install completes (~10-15 min), access via:
-#   virsh console pxe-test       (serial console, always works)
-#   ssh pxe@<dhcp-ip>            (check: virsh domifaddr pxe-test)
-#
-# To clean up:
-#   ./test-vm.sh --destroy
-
-set -euo pipefail
-
-SCRIPT_DIR="$(cd "$(dirname "$0")" && pwd)"
-VM_NAME="pxe-test"
-VM_DISK="/var/lib/libvirt/images/${VM_NAME}.qcow2"
-CIDATA_ISO="${SCRIPT_DIR}/.${VM_NAME}-cidata.iso"
-VM_RAM=4096
-VM_CPUS=2
-VM_DISK_SIZE=40  # GB
-
-# --- Handle --destroy flag ---
-if [ "${1:-}" = "--destroy" ]; then
-    echo "Destroying test environment..."
-    virsh destroy "$VM_NAME" 2>/dev/null || true
-    virsh undefine "$VM_NAME" 2>/dev/null || true
-    virsh vol-delete "${VM_NAME}.qcow2" --pool default 2>/dev/null || true
-    rm -f "$CIDATA_ISO"
-    rm -f "/tmp/${VM_NAME}-vmlinuz" "/tmp/${VM_NAME}-initrd"
-    echo "Done."
-    exit 0
-fi
-
-# --- Validate Ubuntu ISO argument ---
-UBUNTU_ISO="${1:-}"
-if [ -z "$UBUNTU_ISO" ] || [ ! -f "$UBUNTU_ISO" ]; then
-    echo "Usage: $0 /path/to/ubuntu-24.04-live-server-amd64.iso"
-    echo ""
-    echo "Download from: https://ubuntu.com/download/server"
-    echo ""
-    echo "Other commands:"
-    echo "  $0 --destroy    Remove the test VM and network"
-    exit 1
-fi
-
-echo "============================================"
-echo "PXE Server Test VM Setup"
-echo "============================================"
-echo ""
-
-# --- Step 1: Build CIDATA ISO ---
-echo "[1/4] Building CIDATA ISO..."
-CIDATA_DIR=$(mktemp -d)
-
-# Autoinstall config
-cp "$SCRIPT_DIR/autoinstall/user-data" "$CIDATA_DIR/user-data"
-touch "$CIDATA_DIR/meta-data"
-
-# Offline .deb packages
-if [ -d "$SCRIPT_DIR/offline-packages" ]; then
-    mkdir -p "$CIDATA_DIR/packages"
-    cp "$SCRIPT_DIR/offline-packages/"*.deb "$CIDATA_DIR/packages/" 2>/dev/null || true
-    echo "    Copied $(ls -1 "$CIDATA_DIR/packages/"*.deb 2>/dev/null | wc -l) .deb packages"
-else
-    echo "    WARNING: No offline-packages/ directory. Run download-packages.sh first."
-fi
-
-# Ansible playbook
-mkdir -p "$CIDATA_DIR/playbook"
-cp "$SCRIPT_DIR/playbook/"* "$CIDATA_DIR/playbook/" 2>/dev/null || true
-echo "    Copied playbook/"
-
-# Webapp
-if [ -d "$SCRIPT_DIR/webapp" ]; then
-    mkdir -p "$CIDATA_DIR/webapp"
-    cp "$SCRIPT_DIR/webapp/app.py" "$SCRIPT_DIR/webapp/requirements.txt" "$CIDATA_DIR/webapp/"
-    cp -r "$SCRIPT_DIR/webapp/templates" "$SCRIPT_DIR/webapp/static" "$CIDATA_DIR/webapp/"
-    echo "    Copied webapp/"
-fi
-
-# Pip wheels
-if [ -d "$SCRIPT_DIR/pip-wheels" ]; then
-    cp -r "$SCRIPT_DIR/pip-wheels" "$CIDATA_DIR/pip-wheels"
-    echo "    Copied pip-wheels/"
-elif [ -d "$SCRIPT_DIR/offline-packages/pip-wheels" ]; then
-    cp -r "$SCRIPT_DIR/offline-packages/pip-wheels" "$CIDATA_DIR/pip-wheels"
-    echo "    Copied pip-wheels/ (from offline-packages/)"
-fi
-
-# WinPE boot files (wimboot, boot.wim, BCD, ipxe.efi, etc.)
-if [ -d "$SCRIPT_DIR/boot-files" ]; then
-    for bf in "$SCRIPT_DIR/boot-files"/*; do
-        [ -f "$bf" ] && cp "$bf" "$CIDATA_DIR/"
-    done
-    echo "    Copied boot-files/ (wimboot, boot.wim, ipxe.efi, etc.)"
-fi
-
-# Boot tools
-if [ -d "$SCRIPT_DIR/boot-tools" ]; then
-    cp -r "$SCRIPT_DIR/boot-tools" "$CIDATA_DIR/boot-tools"
-    echo "    Copied boot-tools/"
-fi
-
-# Generate the CIDATA ISO
-genisoimage -output "$CIDATA_ISO" -volid CIDATA -joliet -rock "$CIDATA_DIR" 2>/dev/null
-CIDATA_SIZE=$(du -sh "$CIDATA_ISO" | cut -f1)
-echo "    CIDATA ISO: $CIDATA_ISO ($CIDATA_SIZE)"
-rm -rf "$CIDATA_DIR"
-
-# --- Step 2: Create VM disk ---
-echo ""
-echo "[2/4] Creating VM disk (${VM_DISK_SIZE}GB)..."
-if virsh vol-info "$VM_NAME.qcow2" --pool default &>/dev/null; then
-    echo "    Disk already exists. Destroy first with: $0 --destroy"
-    exit 1
-fi
-virsh vol-create-as default "${VM_NAME}.qcow2" "${VM_DISK_SIZE}G" --format qcow2
-
-# --- Step 3: Extract kernel/initrd from ISO ---
-echo ""
-echo "[3/4] Extracting kernel and initrd from ISO..."
-KERNEL="/tmp/${VM_NAME}-vmlinuz"
-INITRD="/tmp/${VM_NAME}-initrd"
-7z e -o/tmp -y "$UBUNTU_ISO" casper/vmlinuz casper/initrd 2>/dev/null
-mv /tmp/vmlinuz "$KERNEL"
-mv /tmp/initrd "$INITRD"
-echo "    Extracted vmlinuz and initrd from casper/"
-
-# --- Step 4: Launch VM ---
-echo ""
-echo "[4/4] Launching VM ($VM_NAME)..."
-
-# Use the default libvirt network (NAT, 192.168.122.0/24) for install access.
-# If br-pxe bridge exists, add a second NIC for the isolated PXE switch.
-# The Ansible playbook will configure 10.9.100.1/24 on the PXE interface.
-PXE_BRIDGE_ARGS=""
-if ip link show br-pxe &>/dev/null; then
-    PXE_BRIDGE_ARGS="--network bridge=br-pxe,model=virtio"
-    echo "    Found br-pxe bridge, adding isolated switch NIC"
-fi
-
-virt-install \
-    --name "$VM_NAME" \
-    --memory "$VM_RAM" \
-    --vcpus "$VM_CPUS" \
-    --disk path="$VM_DISK",format=qcow2 \
-    --disk path="$UBUNTU_ISO",device=cdrom,readonly=on \
-    --disk path="$CIDATA_ISO",device=cdrom \
-    --network network=default \
-    $PXE_BRIDGE_ARGS \
-    --os-variant ubuntu24.04 \
-    --graphics none \
-    --console pty,target_type=serial \
-    --install kernel="$KERNEL",initrd="$INITRD",kernel_args="console=ttyS0,115200n8 autoinstall" \
-    --noautoconsole
-
-echo ""
-echo "============================================"
-echo "VM launched! The autoinstall will take ~10-15 minutes."
-echo "============================================"
-echo ""
-echo "Watch progress:"
-echo "  sudo virsh console $VM_NAME"
-echo "  (Press Ctrl+] to detach)"
-echo ""
-echo "After install + first boot:"
-echo "  Console: sudo virsh console $VM_NAME"
-echo "  Find IP: sudo virsh domifaddr $VM_NAME"
-echo "  SSH:     ssh pxe@<ip-from-above>"
-echo ""
-echo "NOTE: The Ansible playbook will change the VM's IP to 10.9.100.1."
-echo "      After that, use 'virsh console' to access the VM."
-echo "      On the VM, verify with: curl http://localhost:9009"
-echo ""
-echo "Manage:"
-echo "  sudo virsh start $VM_NAME"
-echo "  sudo virsh shutdown $VM_NAME"
-echo "  $0 --destroy   (remove everything)"
-echo ""