Commit Graph

5 Commits

Author SHA1 Message Date
cproudlock
04db6d6605 Generic build for other GE sites: no WJ data, one shopfloor type, Windows USB builder
Everything West Jefferson specific moved out to a separate repo
(pxe-site-wj): NTLARS/UDC/heat-treat backups keyed by WJ machine numbers,
CMM and Wax/Trace bay lists, WJ OpenText profiles, site-config.json, the
WJ preinstall list, and the WJ shopfloor PC types (Collections,
NoCollections, Common, Keyence, CMM, Genspect, HeatTreat, Wax/Trace,
Display, PartMarker) with GE-Enforce, machine numbers and the desktop
layout. The part-marker bench tools moved to their own repo. Dead
scripts removed: build-proxmox-iso, deploy-bios, sync_hardware_models,
mirror-from-gold, pull-bios, startnet-template.cmd.

Shopfloor is one generic type, gea-shopfloor-standard, with today's
timing:
- PPKG at first logon (unattend Order 10, unchanged).
- Install-AppList.ps1 runs C:\PreInstall\preinstall.json during setup.
- A new SYSTEM task, GE Shopfloor Post-PPKG, runs postppkg.json once
  after the post-PPKG reboot. It also clears AutoLogonCount after the
  ShopFloor handover (the Users-level monitor can be denied that HKLM
  write) and removes the Intune Sync task when done.
- Both lists ship empty. A site adds entries and installers.
- WinPE choice 3 goes straight to the PPKG menu. Staging, fetch and heal
  carry only the generic payload. The webapp's shopfloor sub-menu editor
  is gone, and the imaging tiles name the new stages.
- The playbook deploys the empty lists only if missing. It now deploys
  the PowerShell 7 MSI the shopfloor unattend installs, which it never
  did before.

Blancco site settings move into the webapp (Updates > Blancco releases):
business location, licensing Wi-Fi SSID and password. They are rendered
into the served preferences.xml and applied to every staged release, and
are seeded from site-vars (site_name, blancco_wifi_ssid,
blancco_wifi_password) only while none exist. The repo XML carries no
site values; the plaintext Wi-Fi password is gone from it.

New site_name and site_timezone settings: report and evidence-pack site
name, server clock and webapp time zone. No more West Jefferson defaults
in webapp/config.py or the dashboard title. Sync-BPRT.ps1 gets the
server address filled in at download instead of WJ's GE address.

USB on Windows:
- scripts/Build-PxeUsb.ps1 runs the same checks as build-usb.sh. It
  writes one FAT32 CIDATA partition (ISO files plus patched grub.cfg plus
  payload) with diskpart and reads every file back by SHA-256.
- Tested with Windows PowerShell 5.1 in the win11 VM, and the layout
  installs and first-boots in the pxetest VM.
- scripts/stage-usb-share.sh stages the build folder on a share.
- site-content/ is optional for both builders.

KB docs/kb/How_To_Deploy_PXE_Server_New_Site.html: new-site deployment,
Windows only, with a site-vars.yml guide.

Checks: webapp tests pass (5 suites); the unattend lint and playbook
syntax checks pass; every .ps1 parses; there are no WJ hosts, IPs, names
or PC types in playbook/, webapp/, scripts/ or autoinstall/.
2026-10-16 20:37:22 -04:00
cproudlock
b11e678297 NICs: pick the imaging port at install, GE can go into any other port
Sites no longer need either MAC in site-vars.

pxe_nic_mac empty: before anything changes, the playbook runs
pxe-pick-nic --auto. It takes the one wired port with a link, accepts it
only if pxe-nic-check calls it isolated (no LLDP/CDP/802.1X, no other
DHCP server, at most 10 hosts heard in 65 s), and pins it. The choice is
saved in /etc/pxe-server/nic-pick.conf and never re-guessed at boot.
When it cannot tell (no link, two links, not isolated) nothing changes,
and the console banner says why and to run sudo pxe-pick-nic: pull the
imaging cable and plug it back in, and the port that blinked is the
imaging one. Both helpers are installed before the pick, so that works
after a refused first boot. The site's corp domains and allowed
switches are passed to the check.

corp_nic_mac empty: every other wired port (en*, eth*) is a catch-all
DHCP client, so GE can be plugged in at install or later.
- dnsmasq stays pinned with interface=pxe0. A new check refuses any
  dhcp-range outside the imaging subnet, and proxy ranges.
- The catch-all ports ignore offers from 172.16.9.1.
- UFW allows SSH and 9009 by source on any interface, and keeps those
  rules when the old any-interface rules are removed.
- pxe_nic_name must not look like en*/eth* in this mode.

pxe-netplan-apply.sh takes 3 or 5 args. Without a pinned GE NIC it:
- renames stray names (the old pxe0 after a re-pick, a leftover corp0)
  to enx<mac>, so the catch-all takes them, and restores them on revert;
- checks that every NIC that had a DHCP address before has one after,
  tracked by MAC.

With both MACs set (the WJ server), netplan, the dnsmasq pin and UFW
render byte-for-byte as before.

Tested in the pxetest VMs:
- Fresh install with no MACs and the GE link down: the imaging port was
  picked and pinned as pxe0 with 172.16.9.1, and dnsmasq bound DHCP to
  pxe0 only. GE plugged in afterwards got a lease, SSH worked, and the
  guard reported pxe0 isolated.
- --auto refuses with two links.
- The interactive pick works by pulling and replugging the link.
- A 3-arg re-apply is UNCHANGED.

Unit tests (fake sysfs) cover the re-pick and pinned-to-catch-all renames.
2026-10-16 15:56:47 -04:00
cproudlock
9d56a5369e Clonezilla back up / restore by machine number
Boot menu: "Clonezilla: back up this PC" and "restore this PC" ask for the
machine number and boot Clonezilla (64-bit with Debian shim, or 32-bit
i686 by cpuid) with ocs_repository=smb3://clonezilla:<pw>@server/clonezilla/,
ocs_prerun fetching clonezilla-scripts/pxe-cz.sh and ocs_live_run running
it. The script validates the machine number, saves
<machine>-<YYYY-MM-DD-HHMM> (server time), writes pxe-meta.txt, runs
ocs-chkimg, and restores only that machine's images with -k1 -r after a
typed YES. The old entry is "Clonezilla: manual".

Playbook: clonezilla Samba user for the [clonezilla] share only, password
from clonezilla_smb_password (validated, filled into the menu
placeholder), scripts installed to the web root.

Webapp: Clonezilla backups page lists image folders and zips grouped by
machine number with serial/model/version/check, serial mismatch flag,
delete, move to another machine, streamed tar download, disk space bar
and an explicit keep-last-N retention with preview. Tests and a VM test
plan added.
2026-10-15 15:26:30 -04:00
cproudlock
0b1625ed87 Build/playbook re-run safety: corp access, netplan rollback, first-boot retry
H1  corp_admin_cidrs (UFW 22/9009 on the corp NIC from these only; refuses
    when it would lock out the current SSH client) and corp_ssh_password_auth
    (sshd drop-in, passwords only from the imaging subnet). Defaults keep the
    current behaviour and print a loud warning.
H2  pxe-netplan-apply.sh: pre-flight refusal (pxe-MAC NIC holds the default
    route, a DHCP lease or the route to an SSH client), run from the USB
    before anything changes; post-apply checks (names, imaging IPv4, corp
    IPv4 back within 30 s, SSH route) and a 120 s systemd-run auto-revert.
H3  restore() puts the previous NIC names back (two-phase rename via
    temporary names, so swaps work) before generate + apply.
H4  a failed rename is fatal (restore + exit 1); the play drops the old
    any-interface UFW rules only after verifying both NICs and their
    per-interface SSH rules.
H5  first-boot checks the playbook exit code, retries at next boot (max 5),
    writes /var/lib/pxe-firstboot.failed and /etc/issue + /etc/motd banners.
M1  build-usb.sh verifies iPXE files against the playbook pins, every wheel
    against its own package's hashes, drops the unpinned pip fallback,
    requires --site-vars or --no-site-vars.
M2  webapp restarts when the code, wheels or unit changed.
M3  ignore-carrier on the imaging NIC; ip_nonlocal_bind kept for the
    apache/networkd boot race.
M4  menu suffix must match blancco_kver; missing kernel with no earlier
    build is fatal; a live menu with the staged Blancco test entry is not
    overwritten.
M5  build-proxmox-iso.sh is unsupported (hard exit); use build-usb --image.
M6  deploy-unattend.sh: password via SSHPASS env and sudo stdin only,
    %q-quoted remote args, sha256 check of the live file; lint-unattend.py
    reads PXE_SERVER/PXE_USER/PXE_PASS and uses sshpass -e.
M7  the playbook lints the unattend files before the force: yes copies
    (lint-unattend.py ships on CIDATA as scripts/); pre-commit ACMR.
M8  Blancco initramfs build: no ignore_errors, pipefail, trap cleanup.
Also: Send-ImagingStage.ps1 deploy, carrier hook install tasks
(pxe-nic-carrier, networkd-dispatcher), L1 imaging-active hold
(allow_disruptive) and no iPXE downgrade below an Updates-page install,
L2 iso-volid, L3 kver pin read from the playbook, L4 cp -rL, L5 refuse
>= 4 GiB WinPE files, L6 PIP_DIR wipe guard, L7 per-package wheel hashes,
no online fallback, L8 check-updates.py (apt_pkg/cached compare, all
components, exit 2 on no debs / bad answers).
2026-10-15 14:32:23 -04:00
cproudlock
ead3314f58 Two-NIC standard: pin imaging and GE NICs by MAC everywhere
Every server has an imaging NIC (static, the only one that serves
DHCP/TFTP/HTTP boot/SMB) and a GE corporate NIC (DHCP client, SSH and the
webapp on 9009). The playbook guessed the PXE NIC and the installer put
172.16.9.1/24 on every en* NIC, so a two-NIC box could answer on the GE
network.

- New per-site vars pxe_nic_mac / corp_nic_mac (required, from
  playbook/site-vars.yml or -e; template site-vars.example.yml), stable
  names pxe_nic_name / corp_nic_name (default pxe0 / corp0, overridable),
  pxe_server_ip, pxe_subnet, DHCP range. pxe_imaging_mac / pxe_ge_mac are
  derived from them. The play stops before touching anything if a MAC is
  unset, malformed, duplicated or not on the box (lists the box's NICs).
- Heuristic NIC detection and the single-NIC netplan task replaced by a
  two-NIC netplan template (match macaddress + set-name), installed by
  pxe-netplan-apply.sh: validate in a scratch root, back up, generate,
  rename, apply, restore the previous config on any failure. cloud-init
  network config disabled so it cannot rewrite it.
- dnsmasq: /etc/dnsmasq.d/pxe-nic-only.conf from the vars (interface=,
  except-interface=, no-dhcp-interface=); dnsmasq.conf IP/range from vars.
- UFW per interface: imaging NIC 22, 67/udp, 69/udp, 80, 4433, 445, 139,
  137/udp, 138/udp, 9009; GE NIC 22 and 9009 only. Old any-interface rules
  and the stale 9011 rule removed after the new ones are in.
- sysctl drop-in: IPv4/IPv6 forwarding off; ip_nonlocal_bind so Apache
  can bind the imaging IP before the address is up.
- Samba [global]: interfaces = 127.0.0.0/8 <imaging NIC>, bind interfaces
  only. Apache 80 and 4433 on the imaging IP only; 9009 stays on all (TODO:
  the webapp has no auth).
- autoinstall: DHCP only on en*, no static 172.16.9.1; apt geoip off and
  offline-install fallback now that the corp NIC may have a lease.
- Blancco UEFI/Secure Boot: blancco_kver (7.0.0-34-generic) drives the
  kernel, initramfs and modules builds instead of the running kernel;
  outputs vmlinuz-ubuntu-70, kexec-initrd-70.img, kmod-<kver>.tar.gz as the
  menu and blancco-init.sh expect; creates: guards keyed on the full kver.
  Ubuntu's shimx64.efi.signed published as blancco/shimx64.efi.
  download-packages.sh adds shim-signed, linux-generic-hwe-24.04 and the
  pinned linux-image/modules/modules-extra for BLANCCO_KVER.

Rendered with the live MACs and names, netplan generate output is
identical to the live config; pxe-nic-only.conf and the Samba binding
match live directive for directive.
2026-10-15 08:53:41 -04:00