Commit Graph

312 Commits

Author SHA1 Message Date
cproudlock
049dd7bde6 startnet: map the per-PCTYPE media view for shopfloor builds
Maps Z: to _media\<PCTYPE> instead of the shared gea-shopfloor media, so
PESetup's unfiltered CopyPackages stages only this type's payload rather than
every shopfloor payload on every bay.

The mapping is validated rather than assumed: it probes
Z:\Deploy\Control\HardwareDriver.json, which resolves only when the view exists
AND its symlinks are intact, so a dangling view cannot image silently off a
half-mapped drive. On any failure it falls back to the shared media with a
console warning - the bay still images, it just stages the union, which is
exactly today's behaviour. That fallback also covers the second WJ PXE box,
which has no _media views yet.

Z: is freed before the mapping. A leftover mapping makes net use fail with
"device already in use", and the probe would then pass against the OLD media -
a silent wrong-payload build, which is the failure this change exists to
prevent.

Views are built by scripts/build-pctype-media.py.
2026-08-06 11:03:12 -04:00
cproudlock
27e76467a8 manifest engine: resolve installer paths without the PS provider
Join-Path routes a drive-qualified path through the PowerShell provider, so
it returns null when that drive has gone away mid-cycle, and every consumer
then bound the null straight into Test-Path -LiteralPath and crashed the
entry with a message that names neither the entry nor the path.

Replace the six Join-Path $InstallerRoot sites with Join-InstallerPath, which
does plain string math, and have all six callers treat a null resolve as
"not found" and log it. Only the PS1 branch had a guard before, and it
covered a null Script value, not a null resolved path.

The helper deliberately avoids [IO.Path]::Combine: its separator and
rooted-path rules follow the host platform, so behaviour cannot be verified
off-Windows. It also rejects rooted values ("\x", "D:\x", "\\server\share"),
which Combine would have resolved outside the share root. Checked all 36
path values across the share manifests: none are rooted today.

Behaviour verified against the real manifest values (forward slashes,
backslashes, trailing-slash root, null, whitespace, rooted, UNC).
2026-08-03 17:23:00 -04:00
cproudlock
66c24b5d59 shopfloor: stop manifest entries hijacking GE-Enforce's drive letter
GE-Enforce mounts the SFLD share on W: and holds it for the whole enforce
cycle, passing W:\<pctype> as -InstallerRoot to Install-FromManifest. Two
scripts that run inside that cycle, as SYSTEM in the same drive namespace,
mapped W: for their own use and deleted it on exit:

  Restore-UDCData.ps1     manifest PS1 entry, mounts the UDC backup share
  Update-MachineNumber.ps1  "Apply Machine Number" task, same backup share

Once W: is gone, the next manifest entry's Join-Path resolves against a dead
drive qualifier. In Windows PowerShell 5.1 that emits nothing rather than
throwing, so the null lands in Test-Path -LiteralPath and the entry dies with
"Cannot bind argument to parameter 'LiteralPath' because it is null".

Observed on a collections bay: the controller-credential entry, which runs
immediately after UDC Data Restore, failed this way while the entry one line
earlier had resolved a W: path successfully one second before.

Restore-UDCData now uses R: and Update-MachineNumber uses N: for the UDC
backup share. Neither letter is referenced anywhere else in the tree; V: was
not an option because Restore-EDncReg and Update-MachineNumber's NTLARS
restore already use it.

The re-mount at GE-Enforce.ps1:239-244 does not cover this. It runs after the
manifest loop and blames idle SMB timeout, but the whole cycle took one
second, so timeout was never the cause.
2026-08-03 17:22:50 -04:00
cproudlock
1a175bc4fe FlatUnattend: revert broken prereqs block, keep OpenText shopfloor switch
The .NET3.5/VC++ prereqs block (11 RunSynchronousCommands with ~260-char doubled Paths + a long Description) made the answer file invalid for the specialize pass - 'Windows could not parse or process unattend answer file for pass [specialize]'. Rebuilt the template from the proven-working original with only the OpenText change (Order 19 -> Setup-OpenText.cmd, drop unattended.bat, short Description). Deployed to both live gea-standard + gea-engineer. The prereqs will be re-added correctly as a single short-Path wrapper cmd (install-prereqs.cmd) once imaging is confirmed.
2026-07-23 14:50:59 -04:00
cproudlock
01f524e8b3 std/eng OpenText: use shopfloor Setup-OpenText.ps1 (fans office+shopfloor profiles to all users)
Standard + Engineer imaged OpenText via the vendor Inno exe + unattended.bat, which left per-user profiles in SYSTEM's appdata (operators never saw keymaps/menus/macros) and only copied to Default+Shared. Switched their FlatUnattend to the shopfloor Setup-OpenText.cmd, which does the install via direct msiexec (OpenTextHostExplorer15x64.msi + ShopFloorx64.mst + SP1.msp) and fans the profile content (both office and shopfloor sets - Accessories/EB, Keymap, Menu, Profile) to ProgramData\Shared + Default user + every existing user. Kept both J2SE installs (Java). Dropped unattended.bat (its crude Default+Shared copy is superseded; NOTE its stale DNS SearchList reg add - old logon.ds.ge.com/rd.ds.ge.com domains - is no longer applied). Shopfloor opentext bundle staged into winpeapps/_shared/Applications/extra/opentext/.
2026-07-23 14:15:56 -04:00
cproudlock
626561a1fa shopfloor menu: data-driven from menu.json (picker + webapp editor)
Replace the hardcoded GEA Shopfloor PC-type sub-menu with a data-driven one:
- menu.json on the enrollment share lists the shopfloor items {key=PCTYPE, label, hint, enabled}; key must match a shopfloor-setup/gea-shopfloor-* handler dir.
- select-shopfloor-type.ps1 renders it in WinPE and writes the chosen PCTYPE (mirrors the CMM bay picker); startnet.cmd runs it and falls back to the baked-in menu if the share/picker is unavailable.
- Webapp /shopfloor-menu editor: reorder/rename/hide/add items; the PC-type is a dropdown of existing handler dirs (can't wire a choice to a non-existent type); writes menu.json. Nav link under Tools.
Kills the duplicated-knowledge problem (menu list was hardcoded in startnet AND the handler dirs AND site-config); add a PC-type = drop in the handler dir + it appears in the menu.
2026-07-23 13:27:08 -04:00
cproudlock
234295931e playbook: keep the driver store owned by pxe so download-drivers.py can push
download-drivers.py rsyncs driver packs into _shared/Out-of-box Drivers over ssh as the pxe user, but the store was created root:root so new model folders failed with Permission denied. Added a task to own the store pxe:pxe 0775 (root and the webapp still write it fine). Fixed live on 172.16.9.1 too (chown -R).
2026-07-23 11:13:11 -04:00
cproudlock
0ffdcc79ed enrollment: auto-activate uploaded ppkg via ppkg.conf (no boot.wim edit)
startnet.cmd now sources SOURCE_PPKG/PPKG_VER/PPKG_EXP from \\<pxe>\enrollment\ppkg.conf (baked-in values kept as fallback if the file is missing). The webapp writes ppkg.conf on upload for standard GCCH_..._v<ver>.ppkg files: version parsed from the filename, optional expiry field (blank keeps current), so a new ppkg goes live at next boot with no startnet/boot.wim edit. Enrollment page shows the active ppkg. ppkg.conf seeded on the share (v4.16) and the ppkg.conf-aware startnet.cmd deployed into boot.wim.
2026-07-23 11:02:43 -04:00
cproudlock
8df30017aa Playbook: reconcile live dnsmasq/samba/blancco hand-edits back into repo
The live PXE server carried working config the playbook would have clobbered on re-run. Committed back:
- dnsmasq: BIOS boot chain now the vendorclass PXEClient:Arch:00000 -> ipxe.pxe scheme (plus iPXE userclass HTTP chain), replacing the stale undionly.kpxe client-arch=0 scheme (undionly.kpxe was never staged in tftp-root). Bind by listen-address=172.16.9.1 + bind-dynamic instead of interface=+bind-interfaces.
- samba: add 'allow insecure wide links = yes' to the managed symlinks block (modern Samba silently disables wide links without it) and the [winpeapps_bios] read-only share.
- blancco iPXE menu: full BIOS/EFI arch split (direct-kernel vmlinuz-bde-linux / vmlinuz-ubuntu with ucode+kexec initrds) with a GRUB chain fallback, replacing the old single-line 'chain grubx64.efi'.
startnet.cmd was NOT a commit-back: repo is already ahead of the live boot.wim (deploy-pending).
2026-07-23 09:31:20 -04:00
cproudlock
b240cfea12 collections: add eDNC detection diagnostic scripts 2026-07-23 09:21:49 -04:00
cproudlock
e7be0f5391 gea-engineer: pre-stage .NET 3.5 + VC++ redists via FlatUnattend
Add RunSynchronous Orders 39-49: enable NetFx3 from staged sxs + install the VC++ 2005-2022 redistributables at specialize, before the first-logon engineering installer. Each command is if-exist guarded against the extra_engineering\prereqs payload, so gea-standard (which shares this template) skips them. Payloads staged on the share under gea-engineer Deploy\Applications\extra_engineering\prereqs.
2026-07-23 09:21:49 -04:00
cproudlock
0c4c2a245d Remove legacy ge-* image types (gea-only fleet)
Drop ge-standard/ge-engineer/ge-shopfloor-lockdown/ge-shopfloor-mce from image_types + standard_types, both startnet boot menus (choices + labels + net use), and the webapp IMAGE_TYPES/FRIENDLY_NAMES. Fleet is gea-* only; the empty ge-* winpeapps stub dirs were removed on the live share.
2026-07-23 09:21:49 -04:00
cproudlock
fdf63ab32f Shopfloor self-heal: bootstrap recovery scripts + Keyence/WaxTrace heal
Fixes Keyence (and CMM/WaxTrace) imaging where the target got only partial
data: the Y: SMB mount goes idle-dead during WIM apply, so WinPE staging dies
early (often just after site-config.json + ppkg). The first-logon self-heal
was meant to recover but its scripts were themselves staged past the death
point, so nothing ran.

- FlatUnattendW10-shopfloor.xml: new FirstLogonCommands Order-4 bootstrap that
  mounts the enrollment share fresh and pulls Fetch-StagingPayload /
  Verify-And-Heal-Staging / enrollment scripts into C:\Enrollment before the
  Order 5/6 heal runs. Recovery no longer depends on WinPE staging surviving.
  Keep CommandLine <=320 and Description <=252 chars: exceeding the unattend
  schema length limits makes the whole oobeSystem pass invalid (OOBE prompts,
  no autologon).

- Verify-And-Heal-Staging.ps1: add Keyence and WaxTrace heavy-payload heal
  branches (previously only CMM). Keyence re-pulls installers-post\keyence\
  <model> -> C:\KeyenceInstall\<model>; WaxTrace re-pulls the bundle (minus
  formtracepak) plus the bay-matched FORMTRACEPAK-V<ver>.iso.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-07-01 14:12:43 -04:00
cproudlock
64e1f7e088 Report-AssetToShopDB: log OS + boot time in the POST line
Adds os= and boot= to the POST log line so report-asset-*.log shows whether
the PC actually grabbed the OS version and LastBootUpTime (uptime source).

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-30 16:31:12 -04:00
cproudlock
287ec86c12 Report-AssetToShopDB: fleet-wide reporting, more fields, dual NIC
- collect logged-in user (console user via Win32_ComputerSystem, bare
  username), pc-type (C:\Enrollment\pc-type.txt), make/model, OS version
  (caption + DisplayVersion + build), last boot time (for uptime)
- report BOTH corp and controller NICs (physical only), each with MAC,
  tagged IsMachineNetwork; was corp-only before
- machine-number sourcing adds C:\Enrollment\cmm\cmmid.txt (CMM bay id)
  and skips the 9999 placeholder everywhere
- intended to run from common\ (every pc-type), not collections-only;
  api.asp patch-style update keeps it from clobbering other types

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-30 15:41:36 -04:00
cproudlock
85e7d91b1a CMM: imaging manifest installs goCMM 2.12.3 (was 1.1)
Future PXE images now install goCMM 2.12.3 (NSIS, /S silent, -> C:\Program Files
\goCMM, runs no-admin). Detection switched to File on goCMM.exe (new install
path). The tsgwp00525 SFLD enforce manifest is deliberately left on goCMM 1.1 so
already-deployed bays are NOT auto-upgraded.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-19 10:45:25 -04:00
cproudlock
2461804fc8 CMM: Backup-CMM also captures the whole C:\Program Files\WAI tree
Adds a wai_backup_<PC>_<ts>.zip (robocopy /E of C:\Program Files\WAI + the x86
path) alongside the goCMM + PC-DMIS backups, indexed in cmm-backup-index.json.
Captures machine/controller content beyond the per-version PC-DMIS grab. Can be
multi-GB if WAI holds the full PC-DMIS 2016 install.

NOTE: this only CAPTURES it. sync-cmm-backups.sh + Restore-CMM still handle only
gocmm/pcdmis zips - staging/restoring the WAI zip needs those updated too.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-19 10:40:01 -04:00
cproudlock
48bc609eb5 CMM/DODA: fix DODA-bay profile resolution + goCMM 2.12 DataFolder + settings converter
- Get-PCProfile: subtype-strip fallback. DODA bays set pc-subtype.txt=doda, so
  the profile key became "gea-shopfloor-cmm-doda" which matched NO profile/alias
  -> Get-PCProfile returned null -> callers fell to hardcoded defaults (no
  PC-DMIS desktop icons; Defect Tracker / WJ Shopfloor / Plant Apps force-started).
  Now an unmatched compound key falls back to the bare pc-type (-> CMM). VM-tested:
  gea-shopfloor-cmm/doda + CMM/doda resolve to CMM (7 apps, PC-DMIS present);
  non-CMM unaffected.
- 09-Setup-CMM Step 2.5c: Active Setup seed for goCMM 2.12 DataFolder. goCMM 2.12
  stores its shared-data-dir in HKCU\Software\General Electric\goCMM\DataFolder
  (decompiled: RegistrySettings uses Registry.CurrentUser - per-user). Imaging as
  SupportUser wouldn't reach the ShopFloor operator's HKCU. Active Setup runs the
  StubPath once per user at first logon -> every user gets DataFolder=C:\geaofi\.
  VM-tested: StubPath writes the value with the trailing backslash intact.
- Convert-goCMMSettings.ps1: converts legacy goCMM 1.1 ApplicationSettings.xml ->
  goCMM 2.12 goCMMSettings.xml schema. VM-tested: output byte-identical to a real
  goCMM-2.12-produced CMM10 goCMMSettings.xml.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-19 08:59:08 -04:00
cproudlock
132c57ab39 CMM: create C:\GE PC-DMIS FRONT END at imaging + move regserver helper to Public desktop
- Ensure-PCDMISFrontEnd.ps1/.bat: standalone fix for already-imaged bays -
  create C:\GE PC-DMIS FRONT END + grant Users/Auth Users Modify. PCDToIGES.exe
  writes its error log there in its catch block; on a fresh bay the dir is absent
  (legacy front-end setup isn't part of imaging), so ANY PCDToIGES error becomes
  an unhandled DirectoryNotFoundException that crashes the export and masks the
  real cause (confirmed live on a CMM bay).
- 09-Setup-CMM Step 2.5b: create that dir + ACL at imaging for every CMM bay.
- 09-Setup-CMM Step 2.5: Register-PCDMIS-COM.bat now lands on the Public desktop
  (visible to operator or SupportUser) instead of SupportUser-only.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-18 11:56:00 -04:00
cproudlock
99deaa6882 CMM: add PC-DMIS 2026.1 desktop shortcut + taskbar pin (site-config)
The CMM pcProfile listed PC-DMIS 2016 and 2019 R2 in desktopApps/taskbarPins but
not 2026.1, so freshly imaged 2026 bays (CMM11/12) got no PC-DMIS shortcut. Add
the 2026.1 entries pointing at C:\Program Files\Hexagon\PC-DMIS 2026.1 64-bit\
PCDLRN.exe. Test-Path gated by the shortcut generator, so it is a no-op on
2016/2019 bays.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-17 20:49:55 -04:00
cproudlock
948d013539 preinstall: add VC++ 2015-2022 x64 redist (PC-DMIS 2026 vcruntime140_1.dll)
The x64 redist ladder in preinstall stopped at 2013, so 64-bit PC-DMIS 2026 had
no vcruntime140_1.dll (introduced in VC++ 2019/14.20) and PCDLRN.exe failed to
launch: "vcruntime140_1.dll was not found". The patched PC-DMIS MSI bypasses
Hexagon's Burn bundle, which would otherwise have pulled the runtime in - and the
existing 2010/2012 x64 entries (added for PC-DMIS 2016/2019) never got a
2015-2022 successor.

Add VC++ 2015-2022 x64 (vc_redist.x64.exe 14.44.35211, /install /quiet
/norestart), PCTypes ["*"], File-detected on vcruntime140_1.dll so it is
version-independent. Installer staged on the share at
pre-install/installers/vcredist/2022-x64/.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-17 20:43:35 -04:00
cproudlock
6e218f3daf CMM/DODA: Install-DODA does the full unattended runtime+app install
The vendor GE_DODA_build5_Installer.exe is a multi-app NSIS bundler whose /S
silent mode is broken (nested sub-install -> MSI 1619); VM-confirmed it only
works interactively. So Install-DODA now drives the bundled components directly,
all silent:
  python-2.7.16 msi /qn  -> C:\Python27
  openjdk-1.8.0.232 msi /qn -> C:\Program Files\RedHat
  gs927w64.exe /S        -> Ghostscript 9.27
  vc_redist /quiet
  doda_build*.zip        -> C:\Apps\DODA  (+ writes .settings the zip lacks)
Then sets AFDA_INSTALL_DIR + Java PATH, precompiles .py->.pyc as admin, and
grants Users+Auth Users Full on C:\Apps\DODA so the locked-down operator can run
DovetailAnalysis.exe (writes .pyc/PreProcess/$TMP). Each step detects-and-skips;
idempotent. VM-validated end to end incl a non-admin operator-paths test.

Runtime binaries (python/jdk/gs/vc msis + doda zip) are staged on the share, not
committed.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-17 19:54:15 -04:00
cproudlock
b5b644a360 CMM/DODA: restore on DODA bays + grant Full on whole C:\Apps\DODA
- Restore-CMM: drop the skip-on-doda gate. DODA bays now restore the
  config-version PC-DMIS + goCMM settings like any other bay (they have backups
  now; DODA itself installs separately to C:\Apps\DODA and is unaffected).
- sync-cmm-backups.sh: update the stale "do not back up DODA bays" note.
- Install-DODA.ps1: grant Users + Authenticated Users Full on the WHOLE
  C:\Apps\DODA (was PreProcess only) - DODA writes output/temp throughout the
  folder as the locked-down operator. /T covers PreProcess.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-17 17:22:06 -04:00
cproudlock
bc89ba1cf3 CMM: add Register-PCDMIS-COM.bat desktop helper for post-license COM regserver
PC-DMIS COM must be registered for goCMM to connect, but Pcdlrn.exe /regserver
no-ops until PC-DMIS is licensed - which is a manual post-image step
(clmadmin.exe). So we cannot register at imaging time. Instead 09-Setup-CMM
drops a self-elevating one-click helper on the SupportUser desktop (a
pre-existing profile; avoids 06-OrganizeDesktop's Public-desktop sweep). The
tech runs it after activating the license; safe to re-run. Falls back to Public
Desktop if the SupportUser profile is absent. Copy happens before the Step 3
staging cleanup.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-17 17:10:44 -04:00
cproudlock
1487abdba5 CMM/DODA: enable on bays 4/10/11/12, fix PCTypes match, grant PreProcess ACL
Three fixes so DODA actually deploys on the four bays that need it:

- cmm-bay-config.csv: doda=yes for CMM4, CMM10, CMM11, CMM12 (was no on all
  bays). Drives doda.txt -> startnet pc-subtype.txt=doda -> the cmm-doda path.
- cmm-manifest.json: DODA entry PCTypes "cmm-doda" -> "gea-shopfloor-cmm-doda".
  The old value never matched: Test-PCTypeMatches builds the PC identity set as
  {gea-shopfloor-cmm, gea-shopfloor-cmm-doda, CMM} (the alias of the cmm type is
  bare CMM, no subtype variant), so "cmm-doda" was in no set and the entry was
  silently skipped. Must be the exact Type-SubType string.
- Install-DODA.ps1: grant Users + Authenticated Users Full on C:\Apps\DODA\
  PreProcess (icacls, SIDs, OI/CI inherit), applied every run. MergeFiles.exe
  writes there as the locked-down operator; without it the merge step fails.

Not yet pushed to the SFLD/enrollment share (server unreachable at commit time).
Not smoke-tested - no pwsh available here; logic-traced only.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-17 16:35:39 -04:00
cproudlock
7af66575d0 CMM: gocmm-debug - capture the real startup NRE (PC-DMIS COM not registered)
debug.log from the bay shows the part group enumerates fine (14 .geop files
opened), then goCMM connects to PC-DMIS over COM and throws:

  System.ArgumentNullException: Value cannot be null. Parameter name: type
     at System.Activator.CreateInstance(Type type)
     at GEAE.Common.CMM.CMMInterfaces.PCDMIS.PCDMIS.<ConnectToSoftware>b__43_0()
  -> System.NullReferenceException at ConnectToSoftware(...)

Root cause: PC-DMIS automation server is not COM-registered, so
Type.GetTypeFromProgID returns null -> CreateInstance(null) throws -> the NRE
is the downstream symptom. Not part-group, not permissions, not calibration.

- PROBE 4: pull the .NET Runtime / Application Error crash stack for goCMM from
  the Application log so the next run captures the null in one shot.
- PROBE 5: (a) part-group UNC reachability; (b) PC-DMIS COM registration check
  (PCDLRN.* ProgID -> CLSID -> LocalServer32) that names the missing registration
  and the Pcdlrn.exe /regserver fix; plus install presence for context.
- .bat header documents the COM root cause.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-17 08:31:11 -04:00
cproudlock
8e11f0824a CMM: gocmm-debug probes the startup NRE (part-group match), checks real exe
goCMM matches the registry 'Selected Part Group' against the
ApplicationSettings.xml <PartGroup FullName> entries with a case-sensitive
compare. No match -> SelectedPartGroup null -> "Object reference not set to
an instance of an object" at start. This is a different failure from the
registry SecurityException the script already probes.

- PROBE 3: read the reg value (32-bit view) + every FullName in the XML,
  Ordinal-compare, and report exact / case-only / no-match / missing-XML.
  Case-only and no-match name the d441abd canonicalization fix as the remedy.
- Version check now looks for the real goCMM.exe, not the nonexistent
  GEAOperatorFriendlyInterface.exe (was a false MISSING).
- .bat header documents both failure modes it now diagnoses.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-17 08:08:00 -04:00
cproudlock
d441abd20f CMM: goCMM restore - canonicalize the SHARE segment case, not just the host
goCMM showed an empty parts list after restore though the bay reached the share.
Decompiled goCMM: PartGroupViewModel matches the registry Selected Part Group
against ApplicationSettings.xml <PartGroup FullName> with a CASE-SENSITIVE compare,
then enumerates that FullName for the parts. The host-canon rewrite fixed only the
hostname, leaving xml '\shared' (lowercase) vs registry '\SHARED' (uppercase) ->
Find null -> SelectedPartGroup null -> empty list. Fix spans the share segment too,
pinning both to \tsgwp00525.wjs.geaerospace.net\SHARED. Verified in PowerShell
(-ceq True). Runs at imaging in Restore-CMM, so all captured backups are fixed on
restore with no re-backup.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-14 13:12:07 -04:00
cproudlock
9145023440 heal/fetch: suppress benign net-use-delete error during imaging
The pre-mount `net use Z: /delete /y` in Fetch-StagingPayload and
Verify-And-Heal-Staging emits "The network connection could not be found" when
Z: is not yet mapped (the normal first-attempt case). PowerShell surfaces that
native stderr as a NativeCommandError (System.Management.Automation.Remote-
Exception) at the call site EVEN WITH `2>$null` - it prints a red error during
the FirstLogonCommands run, alarming the tech and able to mask a real fault.
The mount then succeeds, so it was always cosmetic.

Wrap the cleanup in cmd.exe (`cmd /c "net use $drive /delete /y >/dev/null 2>&1"`) so
net.exe's stderr is redirected to nul INSIDE cmd and never reaches PowerShell as
an error record. Verified on the win11 VM: old pattern leaves $Error.Count=4
(RemoteException); new pattern leaves $Error.Count=0. All four call sites fixed
(both scripts' Mount-Share + end-of-run unmount).

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-14 11:50:27 -04:00
cproudlock
51edf98e7d heal: verify file completeness (size/timestamp), not just presence
The shallow present-check passed a file that merely existed, so a partially
transferred payload (e.g. a truncated PC-DMIS MSI) looked PRESENT and was never
re-pulled - then failed to install because it was incomplete. Replace it with a
per-item robocopy that compares size + timestamp on every file and re-pulls
anything missing OR partial, skipping ones already complete. VerifyOnly uses /L
to report INCOMPLETE without changing anything.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-14 11:20:32 -04:00
cproudlock
e3a3fa6794 startnet: stage Verify-And-Heal-Staging.ps1 to C:\Enrollment
The live boot.wim startnet did not stage Fetch-StagingPayload.ps1 (rebuilt from a
stale source), so the unattend Fetch (Order 4) + Verify-And-Heal (Order 5) steps
had no script on disk and never ran - imaging lost payloads with no recovery.

Stage Verify-And-Heal-Staging.ps1 directly here (alongside the existing
Fetch-StagingPayload copy) so the Order 5 heal runs even if Fetch itself fails to
land. Requires re-injecting this startnet.cmd into boot.wim to take effect.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-14 10:31:32 -04:00
cproudlock
a165a79f95 imaging: force shopfloor unattend deploy (was force:no -> went stale)
The shopfloor unattend deploy used force:no, so once a live copy existed the
playbook never overwrote it. That let the live gea-shopfloor unattend drift for
weeks - missing the Fetch + Verify-And-Heal staging steps - which is why imaging
lost payloads (CMM bundle/backups). Flip to force:yes so the repo stays the
source of truth, matching the standard/engineer unattend task.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-14 10:12:06 -04:00
cproudlock
41cace17e8 imaging: run Verify-And-Heal-Staging at first logon before the network switch
Wire the staging self-heal into the imaging flow so a bay re-pulls any missing
payload while still on the imaging LAN (172.16.9.1), before wait-for-internet
takes it to the production network.

- FlatUnattendW10-shopfloor.xml: insert Verify-And-Heal-Staging.ps1 as
  FirstLogonCommands Order 5 (right after Fetch-StagingPayload Order 4, before
  wait-for-internet); renumber the rest 6-10. Run-ShopfloorSetup stays last and
  is NOT the heal point - it runs post-network-switch when the imaging LAN is
  gone.
- Fetch-StagingPayload.ps1: also pull the small Verify-And-Heal-Staging.ps1 to
  C:\Enrollment so the Order 5 step has it on disk.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-14 10:01:59 -04:00
cproudlock
e97e5bd049 shopfloor: CMM PC-DMIS version gate, ShopDB reporter fixes, staging self-heal
- lib Install-FromManifest 2.5->2.6: add _CmmVersion per-entry filter (reads
  C:\Enrollment\cmm\version.txt). Lifted the version gate out of 09-Setup-CMM
  into the shared lib so imaging and GE-Enforce apply it identically and cannot
  drift (root cause of PC-DMIS 2016 installing on every CMM).
- Install-goCMMSettings: canonicalize the part-group share host to the FQDN in
  both the registry and ApplicationSettings.xml. Handles bare \\tsgwp00525\ and
  the legacy rd.ds.ge.com domain; idempotent. VM-tested.
- Report-AssetToShopDB: resolve the machine number eDNC registry first, then fall
  back to C:\Enrollment\machine-number.txt (matches the lib resolution order) so
  a freshly imaged PC still reports its number for the PC-machine relationship.
- Add Update-CMMEnforcer.ps1/.bat: update one CMM's local lib to the gated
  version and self-heal its PC-DMIS version.
- Add Debug-ShopDBReporting.ps1/.bat: one-shot reporter triage (preconditions,
  client log, live test POST, verdict).
- Add Verify-And-Heal-Staging.ps1/.bat: post-boot check that every imaging
  payload arrived and re-pull anything missing from the share, including the CMM
  bundle and the selected bay's backup (the payload that times out in WinPE).

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-14 09:14:54 -04:00
cproudlock
c2538a05c5 CMM: wire per-bay settings restore into the imaging flow
Restore-CMM.ps1 (new) restores a CMM's PC-DMIS + goCMM settings at imaging from
its staged backup. Self-gating: reads C:\Enrollment\cmm\{cmmid,version,doda,
partgroup}.txt, skips DODA bays and bays with no staged backup, and restores
ONLY the config-version PC-DMIS zip via the existing Install-*Settings scripts.
Same-bay restore (cmmid match) so the backed-up controller CommPort is this
bay's own value - no cross-bay clobber.

Version selection matches the VERSION FIELD of the zip name, anchored on the
trailing timestamp, so version=2026 does not false-match a 2019/2016 zip whose
backup timestamp (20260612...) merely contains "2026".

09-Setup-CMM.ps1: new Step 2.8 calls Restore-CMM after app install + first-run
init (so a restored config is not clobbered by PC-DMIS defaults) and before the
C:\CMM-Install cleanup (the backup set lives under <stagingRoot>\backups\<cmmid>).
Best-effort: Restore-CMM always exits 0, imaging never fails on a restore.

startnet.cmd: stage ONLY the picked bay's backup into C:\CMM-Install\backups\
%CMMID% (the bulk robocopy now /XD-excludes the backups tree, which holds every
bay's backup - some 240 MB each - to avoid copying GBs to every imaged CMM).
Also bump the PPKG to v4.16 (the live boot.wim was already v4.16; the repo had
drifted to v4.14).

sync-cmm-backups.sh: source the backups from pxe-images/cmm/backups (where
Backup-CMM writes via the pulled-down copies), not the old cmm-bk path.

Smoke tested on the win11 VM against CMM3's real backup: version=2019 restored
the 2019 R2 zip (not 2016.0), imported HKLM+HKCU reg, converted the part-group
S:\ path to the tsgwp00525 UNC, created C:\geaofi, exit 0; version=2026 correctly
found no matching zip (anchor works).

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-12 15:34:10 -04:00
cproudlock
59deaea714 CMM: Backup-CMM defaults to S: record-retention path + prompts for CMM#
Default output is now S:\2 WJ Scans Record Retention\backup\cmm\<CmmId>\ instead
of C:\Logs. If S: is not mapped/reachable it falls back to C:\Logs\CMM\cmm-backup
so the backup still runs. When -CmmId is not passed the script prompts for it
(loops until non-empty) since it names the per-bay folder.

Smoke tested on the win11 VM: S: fallback path + the Read-Host prompt (fed via
redirected stdin) both produce the correctly-named per-CMM folder.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-12 15:34:10 -04:00
cproudlock
f49fa0f940 CMM: install PC-DMIS PDF converter (Amyuni) the standalone-MSI bypassed
Our patched standalone PC-DMIS MSI never installs the Amyuni Document
Converter 500 (system printer "PC-DMIS 50 Converter"). INSTALLPDFCONVERTER
is a Burn-bundle property the main MSI never reads (0 of 153 custom actions
reference it; not in the Property table), and the patched-MSI strategy
bypasses the bundle that would have chained the Amyuni install. The MSI only
lays the installer on disk at <installdir>\PDFDriverInstallFiles\
BatFileInstallPDF50.zip and nothing runs it.

Install-PCDMISPDFConverter.ps1 runs it: scans Program Files\Hexagon (and
Wai) for the laid-down zip, extracts it, parses the InstallPDF50.exe
invocation from the shipped bat (printer name + Wilcox licensee + license
code, read not hardcoded), and runs the exe directly from the extract dir
so sibling DLLs resolve. The shipped bat ends in `pause` (hangs under /qn)
so we never run it. InstallPDF50.exe creates the printer then hangs (same
trait as the bundle), so we poll for the printer and kill the stuck exe
once it appears. Idempotent: printer already present -> exit 0.

Wired as a PS1 manifest entry placed after the PC-DMIS MSIs (files must
exist on disk first), no _CmmVersion (one shared printer covers every
version), MarkerFile detection for one-shot at imaging.

Smoke tested on the win11 VM as SYSTEM: fresh install 7.2s (printer +
driver created), idempotent re-run 0.6s, both exit 0.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-12 14:10:54 -04:00
cproudlock
c8e704b595 CMM: add backup staging (sync-cmm-backups.sh) + write cmmid.txt at resolve
sync-cmm-backups.sh pushes per-CMM backup sets (goCMM + PC-DMIS zips produced
by Backup-CMM) from pxe-images/cmm-bk/<cmm_id>/ to the PXE share at
installers-post/cmm/backups/<cmm_id>/, atomic-swap with a timestamped prior
copy. Distinct from sync-cmm.sh (which stages the CMM installer bundle).

resolve-cmm-bay-config.ps1 now also writes cmmid.txt alongside version/doda/
partgroup, so 09-Setup-CMM can locate this bay's staged backup for
restore-by-machine-number.

The 09-Setup-CMM restore block + startnet staging line are intentionally NOT
added yet - the restore needs manual end-to-end validation on a real CMM
before auto-running at imaging (per the live-bay restore issues we hit).

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-12 08:47:21 -04:00
cproudlock
1d65103cc0 CMM: add PC-DMIS + combined CMM backup/restore + diagnostic scripts
Adds the PC-DMIS settings/probe backup-restore set alongside the existing
goCMM scripts, plus a single combined CMM backup and the diagnostics built
while debugging the live bays:

- Backup-PCDMISSettings / Install-PCDMISSettings: capture+restore PC-DMIS
  registry + data/probe/cal files per installed version (2016/2019/2026).
  Hardened from real-bay failures: detect install dir via Program Files
  fallback; capture compens.dat (not just comp.dat) + interfac.dll; identify
  the controller by hash-matching interfac.dll to its source DLL AND reading
  the PE OriginalFilename (covers rename-without-copy); EXCLUDE the whole
  Homepage state (Recent/Favorites/DetailsView) which null-refs PC-DMIS on
  launch via stale routine paths; restore routes HKCU into the target user's
  hive (-TargetUser ShopFloor), fails loud on a non-backup path, and applies
  the legacy->new FQDN rewrite across reg + data files incl .bas.
- Backup-CMM: one wrapper running goCMM + PC-DMIS (all versions) into one
  per-CMM folder + index, for staging on PXE and restore-by-machine-number.
- Clear-PCDMISRecent: fixes the Homepage recent-list NullReferenceException
  crash on an already-broken bay.
- pcdmis-probe-debug / Export-PCDMISCrashEvents: diagnostics for the
  custom-probe-not-showing and crash investigations.
- Modify-PCDMISRights / Grant-FullControl: grant the operator the registry +
  filesystem access PC-DMIS needs under lockdown.
- Install-goCMMSettings: add .bas to the FQDN-rewrite include list.

Not yet wired into 09-Setup-CMM auto-restore - staging + the gated restore
block come next.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-12 08:42:32 -04:00
cproudlock
bfe17fe123 CMM: add goCMM settings backup/restore + debug scripts
goCMM settings live in two places: 3 pointer values at
HKLM\SOFTWARE\WOW6432Node\General Electric\goCMM, and the real content of all
7 Settings tabs (PC-DMIS, Quindos, Modus, Machine Definition, User Input,
Notifications, Part Groups) in C:\geaofi\ApplicationSettings.xml. Capture-replay
pair, mirroring the Wax/Trace Backup/Install scripts:

- Backup-goCMMSettings.ps1/.bat: on a live legacy bay (admin), zips the registry
  key + the C:\geaofi tree (minus transient LocalProgramCopies/logs) to
  gocmm_backup_<PC>_<ts>.zip.
- Install-goCMMSettings.ps1/.bat: restore at imaging (admin). Imports the key +
  lays down C:\geaofi, then grants BUILTIN\Users WriteKey on the reg key and
  Modify on C:\geaofi - goCMM's RegistrySettings.GetRegistryString opens the key
  with writable:true even to READ, so a locked-down operator throws a
  SecurityException without the grant (the post-lockdown 'registry access not
  allowed' error). Applies a built-in legacy->new FQDN rewrite
  (rd.ds.ge.com -> wjs.geaerospace.net) automatically across the registry values
  and ApplicationSettings.xml (incl PartGroup FullName); -NoDefaultRewrite skips
  it, /replace adds an extra pair, -SelectedPartGroup overrides per bay.
- gocmm-debug.ps1/.bat: run as the operator to reproduce the SecurityException
  and dump the goCMM key ACL (confirms whether lockdown stripped the grant).

All round-trip + FQDN-rewrite verified on the win11 VM. NOTE: covers goCMM only;
PC-DMIS probe calibrations / custom tip angles / machine comp are owned by
PC-DMIS (Hexagon) and not captured here. Not yet wired into 09-Setup-CMM
auto-discovery.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-11 08:27:30 -04:00
cproudlock
da380fbcd7 Wax/Trace: prefer backup ZIP over cal ISO when both exist
Standardize the calibration source. Step 3b already restores a per-asset
backup ZIP (HKLM + data + config, incl. the probe cal tables) for any bay
that has one - which is now every migrated bay. When that ZIP is staged,
skip the redundant and fragile cal-ISO mount/vendor-Setup step so all
bays follow one flow (app ISO + backup restore), matching the bays that
never had a cal ISO. A future bay with a cal ISO but no backup still
falls through to the ISO path unchanged.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-08 17:13:03 -04:00
cproudlock
a935c04e1f Wax/Trace WJF00450: set user_id, pin 6.213 app-ISO choice
Fill in user_id 0992830128 (was a MISSING_DATA placeholder pending a
dongle read). Keep ftpak_version 6.213: the bay runs FormTracePak
6.2.0.45 but no V6.204 app ISO exists, so it installs the V6.213 app and
restores the 6.2.0.45 config/cal from its per-asset backup ZIP - the same
pattern as WJF00461 (6.213 ISO / 6.2.0.51 backup). Cal .txt tables are
version-independent so they apply onto the 6.213 binaries. hw_id stays
MISSING_DATA (metadata, not consumed by the resolver). Sync the scripts/
copy so the resolver and the backup tools see identical data.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-08 17:09:30 -04:00
cproudlock
1e17a0564f eDNC: standardize per-type fallback installers on 6.4.7
Replace per-type eDNC_6-4-5.msi with eDNC-6.4.7.msi (ProductVersion
6.4.7.0) in collections, nocollections, heattreat, and partmarker.
01-eDNC.ps1 already prefers the single shared installer at
C:\PreInstall\installers\dnc (6.4.7); aligning the per-type fallback
means an empty shared dir can no longer install a stale 6.4.5. All DNC
types now resolve to 6.4.7 on either path.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-08 17:09:19 -04:00
cproudlock
99e7679e87 HeatTreat: bump DNC app 6.2.1 -> 6.4.9
Replace HeatTreat_6.2.1.msi with HeatTreat_6-4-9.msi (ProductVersion
6.4.9.0, ProductCode {9E603EFE-888A-4E3F-8CF5-7F03B7029919}). The install
script globs HeatTreat*.msi so no logic change; the MSI's NOT
NEWERVERSIONDETECTED LaunchCondition makes 6.2.1 -> 6.4.9 a clean
in-place upgrade. Update version references in 02-Setup-HeatTreat.ps1.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-08 17:09:05 -04:00
cproudlock
1e6603d331 eDNC: default to single shared installer (C:\PreInstall\installers\dnc\eDNC-6.4.7.msi)
01-eDNC.ps1 (all 4 DNC types) now installs eDNC from the shared pre-install copy
staged by startnet.cmd to C:\PreInstall\installers\dnc - one source of truth
(currently 6.4.7) instead of a per-type bundled msi. Falls back to the per-type
eDNC\ folder when the shared copy is absent (older images). eMxInfo.txt, the
x86->64 mirror, and Site/MachineNo registry steps are unchanged.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-05 10:45:24 -04:00
cproudlock
e844ff367c site-config: common shortcut base on all shopfloor types + per-type apps; new homepage host
- Homepage/start-menu + Edge URLs: http://tsgwp00524.logon.ds.ge.com/ ->
  https://tsgwp00525.wjs.geaerospace.net (8 refs across site-config + 08-EdgeDefaultBrowser).
- Every shopfloor working type now carries the same common base: Edge + WJ
  Shopfloor + Defect_Tracker pins/desktop, WJ Shopfloor + Plant Apps startup,
  3 web tabs. Timeclock/Genspect/Keyence/CMM upgraded to match.
- Per-type specialized apps: CMM (PC-DMIS 2016/2019 R2, CLM Admin, goCMM),
  WaxAndTrace (Formtracepak), partmarker (Mark + Backup420 only - dropped
  Telesis Backup400/470), heattreat (HeatTreat).
- eDNC/UDC/NTLARS listed only on bays that can run them; 06-OrganizeDesktop +
  07-TaskbarLayout gate every exe entry on Test-Path, so uninstalled apps are
  silently skipped (the "eDNC if it exists / UDC if it exists" behavior).
- Lab + Display-* left as kiosk/lab, not given the shopfloor base.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-04 08:08:32 -04:00
cproudlock
913c807142 preinstall: OpenText + serial drivers on all PC types; Oracle on DNC bays + CMM
- Shopfloor Serial Drivers: PCTypes ["Standard"] -> ["*"]. Serial hardware
  appears across bays; a driver where the hardware is absent is harmless (sits
  in the driver store). PartMarker/HeatTreat were getting skipped.
- OpenText HostExplorer ShopFloor: PCTypes -> ["*"]. Every shopfloor PC type
  should get HostExplorer + its profiles/EB/keymaps/menus + desktop shortcuts.
- Oracle Client 11.2: scoped to the DNC-bearing types (collections,
  nocollections, partmarker, heattreat) + CMM (metrology tooling links the
  Oracle home). Dropped Genspect/Keyence/WaxAndTrace/Display/Timeclock, which
  have no DNC and don't need the Oracle client.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-04 07:40:11 -04:00
cproudlock
1853db0903 preinstall: run OpenText on Part Marker bays (profiles, EB macros, desktop shortcuts)
OpenText HostExplorer was skipped on Part Marker PCs because its PCTypes
filter in preinstall.json omitted PartMarker, so Setup-OpenText.ps1 never
ran - no MSI, no per-user profile/keymap/menu/macro fan-out, no .eb macros
into ProgramData\Hummingbird\Connectivity\15.00\Shared, and no public
desktop shortcuts.

- preinstall.json: add PartMarker + gea-shopfloor-partmarker to OpenText PCTypes
- 00-PreInstall-MachineApps.ps1: add PartMarker alias group to the preinstall
  matcher (parity with Install-FromManifest.ps1, which already had it)

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-03 18:49:36 -04:00
cproudlock
7a67716fcc manifest engine: null-safe PS1 dispatch (accept Script or Installer, log resolved path)
PS1 entries were crashing with a cryptic "Cannot bind LiteralPath because it is
null" when the resolved script path came back null - the per-entry try/catch
caught it (so the scope survived) but the cause was opaque. Now the PS1 branch
accepts either Script or Installer, null-guards before Join-Path/Test-Path, and
logs the resolved relative path, so a bad/empty entry is skipped with a clear
"has no Script/Installer value" line instead of a null-bind throw.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-03 17:38:16 -04:00
cproudlock
995909042b preinstall: install Oracle Client 11.2 on Part Marker + HeatTreat bays
The preinstall Oracle entry (run off the PXE pre-install share during shopfloor
setup, NOT the runtime enforcer) gated PCTypes to the old taxonomy only -
Standard/CMM/Genspect/Keyence/WaxAndTrace/Display - so gea-shopfloor-partmarker
and gea-shopfloor-heattreat bays were pc-filtered and never installed Oracle.
These two pctypes were added after the rename reorg and only exist as
gea-shopfloor-* names, so they were missing from the legacy-named list. Added
both. Already deployed live to the PXE enrollment share's preinstall.json.

Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
2026-06-03 17:04:17 -04:00