Commit Graph

11 Commits

Author SHA1 Message Date
cproudlock
67845372b2 Harvest provtool diagnostics, enable ETW channel, skip Timeclock machine#
run-enrollment.ps1:
- Enable Provisioning-Diagnostics-Provider/Admin event log before invoking
  provtool (was disabled by default; no diagnostics survived early runs).
- After provtool returns, copy C:\ProgramData\Microsoft\Provisioning\*
  into C:\Logs\PPKG\ and snapshot HKLM\...\Sessions\* as
  provisioning-sessions.json, plus export the Admin event channel to
  Provisioning-Diagnostics-Admin.evtx. Gives us reviewable state
  without relying on provtool's failure-only diagnostic bundle.
- provtool arg order is positional path + /quiet + /source BPRT (verified
  against ProvEventLog from the PS cmdlet internal call).

startnet.cmd / startnet-template.cmd:
- Standard-Timeclock sub-type skips the machine-number prompt. Timeclock
  PCs do not use a machine number so forcing a prompt wasted tech time
  and left MACHINENUM at the 9999 default anyway. Machine sub-type is
  unaffected.
2026-04-15 14:22:43 -04:00
cproudlock
0292bc01ad Auto-flush stale SMB/conntrack state on DHCP lease, one-source PPKG model
Three changes that go together so a re-image never hits "System error 53":

1. dnsmasq dhcp-script hook (playbook/pxe-server-helpers/pxe-dhcp-hook.sh)
   Fires on every add/del lease event. Runs conntrack -D and ss -K for the
   client IP so any stale ESTABLISHED SMB session from a previous boot is
   cleared before the client reconnects. Runs as root (dnsmasq default).
   Wired into /etc/dnsmasq.conf via dhcp-script= directive in the playbook.

2. One-source PPKG (playbook/startnet.cmd + startnet-template.cmd)
   The 5 per-Office PPKG copies were bit-for-bit identical; only the
   filename differs because BPRT parses Office and Region out of the name.
   Store one source file (e.g. GCCH_Prod_SFLD_v4.11.ppkg) and construct
   the BPRT-tagged target filename at menu-selection time from variables:
     SOURCE_PPKG / PPKG_VER / PPKG_EXP / REGION / OFFICE
   copy /Y "Y:\ppkgs\%SOURCE_PPKG%" "W:\Enrollment\%PPKG%"
   Bumped PPKG_VER v4.10 -> v4.11 and PPKG_EXP 20260430 -> 20270430.
   Saves ~30G on disk per version.

3. run-enrollment.ps1 already committed in 5a9c3db uses provtool.exe
   directly (no PowerShell cmdlet 180s timeout). Included here because it
   is part of the same end-to-end PPKG path.
2026-04-15 09:03:16 -04:00
cproudlock
d6776f7c7f Reorganize repo, enrollment share taxonomy, Blancco USB-build fixes, v4.10 PPKGs
Workstation reorganization:
- All build/deploy/helper scripts moved into scripts/ (paths updated to use
  REPO_ROOT instead of SCRIPT_DIR so they resolve sibling dirs from the new
  depth)
- New config/ directory placeholder for site-specific overrides
- Removed stale: mok-keys/, test-vm.sh, test-lab.sh, setup-guide-original.txt,
  unattend/ (duplicate of moved playbook/FlatUnattendW10.xml)
- README.md and SETUP.md structure listings updated, dead "Testing with KVM"
  section removed
- .claude/ gitignored

Enrollment share internal taxonomy (forward-looking; existing servers
unaffected since they keep their current boot.wim with flat paths):
- Single SMB share kept (WinPE only mounts one Y: drive), but content now
  organised into ppkgs/, scripts/, config/, shopfloor-setup/, pre-install/{bios,
  installers}, installers-post/cmm/, blancco/, logs/
- README.md deployed to share root explaining each subdir
- New playbook tasks deploy site-config.json + wait-for-internet.ps1 +
  migrate-to-wifi.ps1 explicitly (were ad-hoc on legacy servers)
- BIOS subdir moved into pre-install/bios/, preinstall/ renamed to pre-install/
- startnet.cmd + startnet-template.cmd updated with new Y:\subdir\ paths
- Bumped GCCH PPKG references v4.9 -> v4.10

Blancco USB-build fixes (so next fresh USB install boots Blancco end-to-end
without the manual fixup we did against GOLD):
- grub-blancco.cfg: kernel/initrd switched HTTP -> TFTP (GRUB's HTTP module
  times out on multi-MB files); added modprobe.blacklist=iwlwifi,iwlmvm,btusb
  (WiFi drivers hang udev on Intel business PCs)
- grubx64.efi rebuilt from updated cfg
- Playbook task added to create /srv/tftp/blancco/ symlinks pointing at the
  HTTP-served binaries

run-enrollment.ps1: OOBEComplete is now set AFTER PPKG install (Win11 22H2+
hangs indefinitely if OOBEComplete is set before the bulk-enrollment PPKG runs).

Also includes deploy-bios.sh / pull-bios.sh / busybox-static / models.txt
that were sitting untracked at the repo root.
2026-04-14 16:01:02 -04:00
cproudlock
f3211dfd29 CMM test iteration: desktop shortcuts, rename to 09-Setup-*, defer NIC re-enable
Rolls up everything from the CMM imaging test iteration tonight. No
single concern - several small, related polish items on the option-3
patched-MSI pipeline and the shopfloor-setup / sync_intune handoff.

- Rename all type-specific "01-Setup-<Type>.ps1" scripts to
  "09-Setup-<Type>.ps1" across CMM, Display, Genspect, Keyence, Lab,
  and WaxAndTrace. The "01-" prefix implied the script runs first in
  the overall sequence when it actually runs between baseline (00, 04)
  and finalization (06, 07). Logs now read "Running CMM setup:
  09-Setup-CMM.ps1" which matches the real position. Standard/
  01-eDNC.ps1 + 02-MachineNumberACLs.ps1 left alone - those digits
  represent real within-type ordering.
- playbook/shopfloor-setup/site-config.json CMM profile updates:
  - startupItems = [] (empty). Previously had WJ Shopfloor auto-launch
    which the user does not want on CMM workstations. Now relies on
    the Get-ProfileValue empty-array fix to not fall through to site
    defaults.
  - desktopApps + taskbarPins gain entries for PC-DMIS 2016, PC-DMIS
    2019 R2, CLM Admin, and goCMM so 06-OrganizeDesktop Phase 2
    materializes them into C:\\Users\\Public\\Desktop\\Shopfloor Tools\\
    and 07-TaskbarLayout pins them. goCMM is under C:\\Program Files
    (x86)\\General Electric\\goCMM\\ (GE product, not Hexagon).
- playbook/shopfloor-setup/Run-ShopfloorSetup.ps1: remove the blocking
  "UNPLUG ethernet cable, press any key" prompt + the interactive
  wired-NIC re-enable. The whole prompt block was a hard blocker on
  the imaging chain that required a human to walk to each PC.
- playbook/shopfloor-setup/Shopfloor/lib/Monitor-IntuneProgress.ps1:
  re-enable wired NICs unconditionally at the top of the transcript.
  This is the new home for the re-enable that used to live behind the
  prompt in Run-ShopfloorSetup. By the time sync_intune fires (after
  PPKG reboot + auto-login + Stage-Dispatcher), the tech has had
  minutes of wall-clock time to physically rewire from PXE to
  production without us blocking on a keypress. Tower case is a
  no-op because migrate-to-wifi.ps1 already left wired enabled.
- Internal comment updates in 09-Setup-CMM.ps1, cmm-manifest.json,
  Install-FromManifest.ps1, and startnet.cmd (+ startnet-template)
  to reflect the new filename.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-11 21:03:09 -04:00
cproudlock
c595d3b9cb Shopfloor unattend: move Orders 4/5 logic to external PS1 scripts
FlatUnattendW10-shopfloor.xml was rejected by Windows OOBE with
"the answer file is invalid" after the earlier tower-no-WiFi fix.
Root cause: the inline PowerShell in <CommandLine> for Orders 4 and
5 exceeded the SynchronousCommand CommandLine length limit (~1024
chars) and/or contained characters the unattend schema validator
dislikes.

Fix: move the logic to two external PS1 scripts and shrink both
CommandLine entries to ~85 chars each that just invoke the scripts.

- playbook/wait-for-internet.ps1: 60s interactive prompt ("connect
  production network now"), then poll TCP 443 to login.microsoft-
  online.us for up to 10 min with a hard timeout so the loop always
  exits. Uses Test-NetConnection -Port 443 (not Test-Connection /
  ICMP) because Microsoft 365 edges do not reliably respond to ping.
- playbook/migrate-to-wifi.ps1: Gates the entire wired-disable
  migration on "does a WiFi adapter exist?" If not (tower), the
  script is a no-op. If yes, disable wired / wait for WiFi internet
  with a 5 min timeout / re-enable wired on timeout fallback.
- startnet.cmd stages both new scripts to W:\Enrollment\ next to
  run-enrollment.ps1 during the WinPE phase.
- FlatUnattendW10-shopfloor.xml Orders 4 and 5 shrunk to short
  invocations of C:\Enrollment\wait-for-internet.ps1 and
  C:\Enrollment\migrate-to-wifi.ps1.
- startnet-template.cmd kept in sync.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-11 16:50:58 -04:00
cproudlock
ee7d3bad66 Shopfloor imaging: CMM type, Configure-PC override fix, serial drivers
- CMM imaging pipeline: WinPE-staged bootstrap + on-logon enforcer
  against tsgwp00525 share, manifest-driven installer runner shared via
  Install-FromManifest.ps1. Installs PC-DMIS 2016/2019 R2, CLM 1.8,
  goCMM; enables .NET 3.5 prereq; registers GE CMM Enforce logon task
  for ongoing version enforcement.
- Shopfloor serial drivers: StarTech PCIe serial + Prolific PL2303
  USB-to-serial via Install-Drivers.cmd wrapper calling pnputil
  /add-driver /subdirs /install. Scoped to Standard PCs.
- OpenText extended to CMM/Keyence/Genspect/WaxAndTrace via
  preinstall.json PCTypes; Defect Tracker added to CMM profile
  desktopApps + taskbarPins.
- Configure-PC startup-item toggle now persists across the logon
  sweep via C:\\ProgramData\\GE\\Shopfloor\\startup-overrides.json;
  06-OrganizeDesktop Phase 3 respects suppressed items.
- Get-ProfileValue helper added to Shopfloor/lib/Get-PCProfile.ps1;
  distinguishes explicit empty array from missing key (fixes Lab
  getting Plant Apps in startup because empty array was falsy).
- 06-OrganizeDesktop gains transcript logging at C:\\Logs\\SFLD\\
  06-OrganizeDesktop.log and now deletes the stale Shopfloor Intune
  Sync task when C:\\Enrollment\\sync-complete.txt is present (task
  was registered with Limited principal and couldn't self-unregister).
- startnet.cmd CMM xcopy block (gated on pc-type=CMM) stages the
  bundle to W:\\CMM-Install during WinPE.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-11 12:58:47 -04:00
cproudlock
a1a78e2ba3 PXE preinstall pipeline + Set-MachineNumber helper for Standard PCs
Adds a local-install pipeline so Standard shopfloor PCs get Oracle, the
VC++ redists (2008-2022), and UDC installed during PXE imaging via Samba
instead of pulling ~215 MB per device from Azure blob over the corporate
WAN. Intune DSC then verifies (already-installed apps are skipped) and
the only Azure traffic on the happy path is ~11 KB of CustomScripts
wrapper polling.

New files:
- playbook/preinstall/preinstall.json — curated app list with PCTypes
  filter and per-app detection rules. Install order puts VC++ 2008
  LAST so its (formerly) reboot-triggering bootstrapper doesn't kill
  the runner mid-loop. (2008 itself now uses extracted vc_red.msi with
  REBOOT=ReallySuppress; the reorder is defense in depth.)
- playbook/shopfloor-setup/Shopfloor/00-PreInstall-MachineApps.ps1 —
  the runner. Numbered 00- so it runs first in the baseline sequence.
  Reads preinstall.json, filters by PCTYPE, polls for completion via
  detection check (handles UDC's hung WPF process by killing it once
  detection passes), uses synchronous WriteThrough logging that
  survives hard reboots, preserves log history across runs.
- playbook/shopfloor-setup/Standard/Set-MachineNumber.{ps1,bat} — desktop
  helper for SupportUser. Reads current UDC + eDNC machine numbers,
  prompts via VB InputBox, validates digits-only, kills running UDC,
  edits both C:\ProgramData\UDC\udc_settings.json and HKLM\…\GE Aircraft
  Engines\DNC\General\MachineNo, relaunches UDC. Lets a tech assign a
  real machine number to a mass-produced PC without admin/LAPS.
- playbook/sync-preinstall.sh — workstation helper to push installer
  binaries from /home/camp/pxe-images/main/ to the live PXE Samba.

Changes:
- playbook/startnet.cmd + startnet-template.cmd — add xcopy to stage
  preinstall bundle from Y:\preinstall\ to W:\PreInstall\ during the
  WinPE imaging phase, gated on PCTYPE being set.
- playbook/pxe_server_setup.yml — create /srv/samba/enrollment/preinstall
  + installers/ directories and deploy preinstall.json there.
- playbook/shopfloor-setup/Run-ShopfloorSetup.ps1 — bump AutoLogonCount
  to 99 at start (defense against any installer triggering an immediate
  reboot mid-dispatcher; final line still resets to 2 on successful
  completion). Copy Set-MachineNumber.{ps1,bat} to SupportUser desktop
  on Standard PCs.

Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
2026-04-08 14:06:26 -04:00
cproudlock
6d0e6ee284 BIOS check fix, parallel downloads, shopfloor hardening
- Fix check-bios.cmd: replace parenthesized if blocks with goto labels
  (cmd.exe fails silently with if/else on network-mapped drives)
- Move BIOS check files to winpeapps/_shared/BIOS for reliable SMB access
- Add network wait loop before BIOS check in startnet.cmd
- Show firmware status in WinPE menu header (BIOS_STATUS variable)
- Add BypassNRO registry key to skip OOBE network requirement
- Refactor download-drivers.py with --parallel N flag (ThreadPoolExecutor)
- Set SupportUser AutoLogonCount to 3 in shopfloor unattend
- Add shutdown -a at start + shutdown /r /t 10 at end of Run-ShopfloorSetup.ps1
- Switch download-drivers.py from wget to curl for reliable stall detection

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-03-23 11:02:36 -04:00
cproudlock
5de807143b Fix WinPE SMB auth and timeout commands, restore autoinstall disk match
- Add /user:pxe-upload pxe credentials to all net use commands (share requires auth)
- Replace timeout with ping delays (timeout.exe not available in WinPE)
- Restore size: largest disk match in autoinstall (root cause was BIOS RST mode)
- Simplify autoinstall late-commands structure

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-02-16 15:32:39 -05:00
cproudlock
0da52cb083 Auto-reboot after imaging, auto-download pip-wheels in build scripts
startnet.cmd now polls for PESetup.exe completion and reboots with a
15-second countdown. Build scripts (USB + Proxmox) auto-download pip
wheels if the pip-wheels/ directory is missing. Added mok-keys/ to
gitignore.

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-02-12 16:56:14 -05:00
cproudlock
1a5c4f7124 Eliminate USB requirement for WinPE PXE boot, add image upload script
- Add startnet.cmd: FlatSetupLoader.exe + Boot.tag/Media.tag eliminates
  physical USB requirement for WinPE PXE deployment
- Add Upload-Image.ps1: PowerShell script to robocopy MCL cached images
  to PXE server via SMB (Deploy, Tools, Sources)
- Add gea-shopfloor-mce image type across playbook, webapp, startnet
- Change webapp import to move (not copy) for upload sources to save disk
- Add Samba symlink following config for shared image directories
- Add Media.tag creation task in playbook for drive detection
- Update prepare-boot-tools.sh with Blancco config/initramfs patching
- Add grub-efi-amd64-bin to download-packages.sh

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-02-12 16:40:27 -05:00