A freshly installed server could not build standard or engineer: about
8 GB they install from existed only on the running server.
scripts/capture-site-content.sh pulls it over SSH into the gitignored
payload:
- _shared/Applications/extra (Office, Adobe, OpenText, Java, fonts, Wi-Fi,
Zscaler), without pxe-status/ (the playbook deploys that);
- each image's own Deploy/Applications files and folders (GE CA
certificates, the Engineering Layer payload), without the repo-managed
Install-EngineeringLayer.ps1 and without stale BPRT copies;
- the links images keep there, as links.txt;
- fresh bios-staging (*.exe plus models.txt, which the Dell update
rewrites), boot.wim, and the known Blancco file set.
It dry-runs by default, compares by checksum (a Blancco config.img had the
same size and time as the stale copy), writes SHA256SUMS, and refuses what
FAT32 cannot hold: files of 4 GiB or more, Windows-illegal names, and
case-only name clashes.
build-usb.sh copies site-content/ unsplit and refuses to build without it
(unless --skip-site-content), or when SHA256SUMS is missing or does not
cover every file. The playbook checks SHA256SUMS, then merges the content
into winpeapps and recreates the links. It only links to folders that
exist, so it never creates an empty _shared BPRT, which would stop the
first MCL import from seeding it. Link lines are validated before anything
is copied.
pull-bios.sh is gone. It read a path the server no longer uses, with a
hard-coded password.
Current Clonezilla is amd64-only. The menu now checks the CPU with iPXE's
cpuid --ext 29 (long mode): 64-bit CPUs get the current release (through
Debian's shim under Secure Boot), 32-bit-only CPUs (Pentium 4 without
EM64T, Pentium M, early Atom) get Clonezilla 3.2.0-5 i686, the last
32-bit release, from clonezilla-i686/. Without a cpuid command the 32-bit
build is used, which also runs on 64-bit CPUs; UEFI always gets the
64-bit build. A 'Clonezilla Live 32-bit' item forces it.
prepare-boot-tools.sh downloads it, the playbook deploys it.
Clonezilla Live runs a Debian-signed kernel whose modules (usb-storage,
uas, exfat) are signed by the same build key, so the menu now starts it
through Debian's Microsoft-signed shim with the iPXE shim command, the
same way Blancco uses Ubuntu's. prepare-boot-tools.sh extracts that shim
from the Clonezilla release (EFI/boot/bootx64.efi -> clonezilla/
shimx64.efi) and warns when the shim is not Microsoft-signed or the
kernel not Debian-signed.
Memtest86+ is unsigned and needed Secure Boot off; memory tests now use
the Dell built-in diagnostics (F12 at power-on, Diagnostics), noted in
the menu. The playbook removes the old memtest web dir. Nothing on the
menu needs Secure Boot off any more; the 'disable Secure Boot' screen
remains only as the fallback when a signed path fails.
H1 corp_admin_cidrs (UFW 22/9009 on the corp NIC from these only; refuses
when it would lock out the current SSH client) and corp_ssh_password_auth
(sshd drop-in, passwords only from the imaging subnet). Defaults keep the
current behaviour and print a loud warning.
H2 pxe-netplan-apply.sh: pre-flight refusal (pxe-MAC NIC holds the default
route, a DHCP lease or the route to an SSH client), run from the USB
before anything changes; post-apply checks (names, imaging IPv4, corp
IPv4 back within 30 s, SSH route) and a 120 s systemd-run auto-revert.
H3 restore() puts the previous NIC names back (two-phase rename via
temporary names, so swaps work) before generate + apply.
H4 a failed rename is fatal (restore + exit 1); the play drops the old
any-interface UFW rules only after verifying both NICs and their
per-interface SSH rules.
H5 first-boot checks the playbook exit code, retries at next boot (max 5),
writes /var/lib/pxe-firstboot.failed and /etc/issue + /etc/motd banners.
M1 build-usb.sh verifies iPXE files against the playbook pins, every wheel
against its own package's hashes, drops the unpinned pip fallback,
requires --site-vars or --no-site-vars.
M2 webapp restarts when the code, wheels or unit changed.
M3 ignore-carrier on the imaging NIC; ip_nonlocal_bind kept for the
apache/networkd boot race.
M4 menu suffix must match blancco_kver; missing kernel with no earlier
build is fatal; a live menu with the staged Blancco test entry is not
overwritten.
M5 build-proxmox-iso.sh is unsupported (hard exit); use build-usb --image.
M6 deploy-unattend.sh: password via SSHPASS env and sudo stdin only,
%q-quoted remote args, sha256 check of the live file; lint-unattend.py
reads PXE_SERVER/PXE_USER/PXE_PASS and uses sshpass -e.
M7 the playbook lints the unattend files before the force: yes copies
(lint-unattend.py ships on CIDATA as scripts/); pre-commit ACMR.
M8 Blancco initramfs build: no ignore_errors, pipefail, trap cleanup.
Also: Send-ImagingStage.ps1 deploy, carrier hook install tasks
(pxe-nic-carrier, networkd-dispatcher), L1 imaging-active hold
(allow_disruptive) and no iPXE downgrade below an Updates-page install,
L2 iso-volid, L3 kver pin read from the playbook, L4 cp -rL, L5 refuse
>= 4 GiB WinPE files, L6 PIP_DIR wipe guard, L7 per-package wheel hashes,
no online fallback, L8 check-updates.py (apt_pkg/cached compare, all
components, exit 2 on no debs / bad answers).
- autoinstall: dead mirror + fallback offline-install, so the installed
base is exactly the ISO's; late-commands run offline-apt-install.sh on
CIDATA packages/ (local apt repo, one transaction, errors fail the
install, log /var/log/offline-apt-install.log); first boot no longer
runs dpkg -i; real archive sources written back at the end.
- download-packages.sh --iso: unpacks the ISO's default install source
into a docker image (pxe-iso-base:<version>) and downloads there: all
updates of the base, the explicit list (zip included) and the newest
pool packages with their closure; writes Packages + explicit.list and
checks the set offline in a fresh base container (--network none).
- offline-apt-install.sh: new; also used by that check (--simulate).
- build-usb.sh: ships Packages, explicit.list and the script; refuses a
set without them.
- tests/vm: pxetest-client-nosb (Secure Boot off, e1000e, SATA), one
client at a time.
- Copy the whole webapp/ tree (minus __pycache__) in build-usb.sh and
build-proxmox-iso.sh, so config, services/, views/ and
blancco_evidence_monthly.py reach the server.
- sfdisk --append failure now aborts; the CIDATA partition is the one
starting exactly at the computed sector, and nothing that starts
before it is ever formatted (the old fallback hit the ISO's EFI
partition).
- Volume id and El Torito load sizes come from the ISO
(xorriso -report_el_torito as_mkisofs); grub.cfg must contain
autoinstall after patching.
- --image FILE SIZE|auto builds the same layout in a file without root
(mkfs.vfat -C + mtools, sfdisk on the file). Plus --payload-root,
--skip-enrollment/-bios/-drivers/-boot-tools, --yes.
- tests/vm: libvirt harness (pxetest-server, pxetest-client, isolated
pxetest-imaging network) with fetch-iso/build-image/create/start/
status/stop/destroy.
Live since 2026-10-14: dnsmasq hands every UEFI client ipxe-shim.efi
(iPXE's shim, dual-signed under Microsoft UEFI CA 2011 + 2023), which
loads ipxe.efi from the TFTP root, now the iPXE v2.0.0 snponly build
(firmware network and USB drivers; the full build kills USB keyboards).
The per-MAC test tags and folders are gone; the old Broadcom-signed
1.21.1 build stays as ipxe-bcm.efi, the rollback.
- playbook: pinned sha256 vars, the new dnsmasq default line, and a
verified, non-optional task that installs ipxe-shim.efi, ipxe.efi
(snponly), ipxe.pxe and ipxe-bcm.efi (was: copy ipxe.efi and the never
served undionly.kpxe, errors ignored).
- scripts/fetch-ipxe.sh downloads the pinned tarball and shim into
boot-files/ for the USB build; README/SETUP list the step.
- iPXE page: ipxe.efi is staged from snponly.efi, a build that drives USB
itself is refused, and the snponly-shim/snponly root files are gone.
Tested: the playbook task against the real release files (installs the
live hashes; a tampered file stops it before anything is replaced),
ansible --syntax-check, staging, and the full-build refusal.
Single-site bay-stuck issue at WJ: GE Intune Report IP script filters
Get-NetIPAddress on StartsWith("10.") and posts everything matching
to the GE Tines webhook. Bays at WJ get the PXE LAN 10.9.100.x IP
captured and reported -> GE backend tags bays as on a non-corp 10.x
subnet -> dynamic group eligibility for SFLD policy never matches.
Other GE sites work because their PXE LANs aren't on 10.x at all.
Renumber PXE LAN to RFC1918 172.16.9.0/24 so the GE filter naturally
skips wired PXE addresses without any disable-NIC dance.
Server-side already in flight (netplan dual-bound, dnsmasq scope +
boot URL repointed, blancco preferences + grub.cfg + iPXE GetPxeScript
all sed'd to 172.16.9.1). This commit is the playbook / scripts /
docs side: 109 hits across 35 files sed'd in one shot.
After this lands + boot.wim is rebuilt + bays renumber off DHCP,
the 10.9.100.1 binding will be dropped from netplan as the final
cleanup step.
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
Workstation reorganization:
- All build/deploy/helper scripts moved into scripts/ (paths updated to use
REPO_ROOT instead of SCRIPT_DIR so they resolve sibling dirs from the new
depth)
- New config/ directory placeholder for site-specific overrides
- Removed stale: mok-keys/, test-vm.sh, test-lab.sh, setup-guide-original.txt,
unattend/ (duplicate of moved playbook/FlatUnattendW10.xml)
- README.md and SETUP.md structure listings updated, dead "Testing with KVM"
section removed
- .claude/ gitignored
Enrollment share internal taxonomy (forward-looking; existing servers
unaffected since they keep their current boot.wim with flat paths):
- Single SMB share kept (WinPE only mounts one Y: drive), but content now
organised into ppkgs/, scripts/, config/, shopfloor-setup/, pre-install/{bios,
installers}, installers-post/cmm/, blancco/, logs/
- README.md deployed to share root explaining each subdir
- New playbook tasks deploy site-config.json + wait-for-internet.ps1 +
migrate-to-wifi.ps1 explicitly (were ad-hoc on legacy servers)
- BIOS subdir moved into pre-install/bios/, preinstall/ renamed to pre-install/
- startnet.cmd + startnet-template.cmd updated with new Y:\subdir\ paths
- Bumped GCCH PPKG references v4.9 -> v4.10
Blancco USB-build fixes (so next fresh USB install boots Blancco end-to-end
without the manual fixup we did against GOLD):
- grub-blancco.cfg: kernel/initrd switched HTTP -> TFTP (GRUB's HTTP module
times out on multi-MB files); added modprobe.blacklist=iwlwifi,iwlmvm,btusb
(WiFi drivers hang udev on Intel business PCs)
- grubx64.efi rebuilt from updated cfg
- Playbook task added to create /srv/tftp/blancco/ symlinks pointing at the
HTTP-served binaries
run-enrollment.ps1: OOBEComplete is now set AFTER PPKG install (Win11 22H2+
hangs indefinitely if OOBEComplete is set before the bulk-enrollment PPKG runs).
Also includes deploy-bios.sh / pull-bios.sh / busybox-static / models.txt
that were sitting untracked at the repo root.
- AutoLogonCount reduced from 2 to 1 in Run-ShopfloorSetup.ps1
- Remove default pinned Start Menu tiles and set blank layout for future users
- Add sync_intune.bat: triggers MDM sync and polls for SFLD group policies
- Update README.md and SETUP.md with current project state (boot chain, new
scripts, samba shares, webapp pages, commit history)
Co-Authored-By: Claude Opus 4.6 (1M context) <noreply@anthropic.com>
- Add comprehensive README.md with full project documentation
- Update SETUP.md to reflect current state (7 image types, webapp, boot tools, Samba shares)
- Enable SSH in autoinstall user-data for remote access
- Fix ansible_default_ipv4.interface error when no default gateway exists
- Fix Windows CRLF line endings on all shell scripts and YAML files
- Fix test-vm.sh: use --install kernel extraction instead of --location, don't delete source ISO on --destroy
Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
- iPXE boot menu with WinPE, Clonezilla, Blancco Drive Eraser, Memtest86+
- prepare-boot-tools.sh to download/extract boot tool binaries
- Clonezilla backup management in webapp (upload, download, delete)
- Clonezilla Samba share for network backup/restore
- GE Aerospace logo and favicon in webapp
- Updated playbook with boot tool directories and webapp env vars
Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
- webapp/: Flask web management app with:
- Dashboard showing image types and service status
- USB import page for WinPE deployment content
- Unattend.xml visual editor (driver paths, specialize commands,
OOBE settings, first logon commands, raw XML view)
- API endpoints for services and image management
- SETUP.md: Complete setup documentation for streamlined process
- build-usb.sh: Now copies webapp and optional WinPE images to USB
- playbook: Added webapp deployment (systemd service, Apache reverse
proxy), offline package verification, WinPE auto-import from USB
Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
