# Run-ShopfloorSetup.ps1 - shopfloor setup (gea-shopfloor-standard). # # Called by the unattend FirstLogonCommands as SupportUser (admin), after # Order 10 has already applied the PPKG (run-enrollment.ps1). # Flow: # 1. Site app list "during setup": C:\PreInstall\preinstall.json # (Shopfloor\Install-AppList.ps1; empty in the generic build) # 2. Copy desktop tools (sync_intune, Force-Lockdown, SetShopfloorAutoLogon) # 3. Register the "Shopfloor Intune Sync" logon task (Monitor-IntuneProgress: # waits for the PPKG/Intune lockdown, then hands the PC to ShopFloor) # 4. Register "GE Shopfloor Post-PPKG" (SYSTEM, at startup): installs # C:\PreInstall\postppkg.json once after the reboot (empty in the # generic build) and clears AutoLogonCount after the ShopFloor handover # 5. Network gate, run-enrollment (a no-op when Order 10 applied the PPKG), # then Monitor-IntuneProgress -PostPpkg: settle and reboot # --- Transcript logging --- $logDir = 'C:\Logs\SFLD' if (-not (Test-Path $logDir)) { try { New-Item -ItemType Directory -Path $logDir -Force | Out-Null } catch { $logDir = $env:TEMP } } $transcriptPath = Join-Path $logDir 'shopfloor-setup.log' try { Start-Transcript -Path $transcriptPath -Append -Force | Out-Null } catch {} Write-Host "" Write-Host "================================================================" Write-Host "=== Run-ShopfloorSetup.ps1 starting $(Get-Date -Format 'yyyy-MM-dd HH:mm:ss') ===" Write-Host " Transcript: $transcriptPath" Write-Host "================================================================" Write-Host "" # Imaging-progress reporter. Posts coarse stage updates to the PXE webapp # at http://172.16.9.1:9009/imaging/status so the operator can watch # progress in a browser. Best-effort: failures never block imaging. $pxeStatusLib = Join-Path $PSScriptRoot 'shopfloor-setup\Shopfloor\lib\Send-PxeStatus.ps1' if (Test-Path $pxeStatusLib) { try { . $pxeStatusLib } catch { Write-Warning "Send-PxeStatus load failed: $_" } } function Report-Stage { param([string]$Stage, [int]$Index, [int]$Total = 8, [string]$Status = 'in_progress', [string]$Error_ = '') if (Get-Command Send-PxeStatus -ErrorAction SilentlyContinue) { Send-PxeStatus -Stage $Stage -StageIndex $Index -StageTotal $Total -Status $Status -Error_ $Error_ } } Report-Stage -Stage 'Run-ShopfloorSetup: starting' -Index 2 # AutoLogonCount is NOT set here. Previously we bumped it to 99/4, but # Windows decrements it per-logon and at 0 clears AutoAdminLogon -- which # nukes the lockdown-configured ShopFloor autologon later in the chain. # The unattend XML's handles SupportUser logons; # the lockdown's Autologon.exe handles ShopFloor. We stay out of it. # Cancel any pending reboot so it doesn't interrupt setup cmd /c "shutdown /a 2>nul" *>$null # Self-resume: register this script as a RunOnce so a vendor-installer- # forced reboot mid-flight (FormTracePak Setup.exe, eDNC MSI, etc) auto- # resumes the chain after the next SupportUser auto-login. RunOnce is # single-shot - if we complete normally we remove this key at end of # script. If we're killed mid-flight by a forced reboot, the key # survives and fires after reboot. # # Idempotent design throughout this script: every step checks detection # before installing, so a forced-reboot re-entry just skips the already- # done work and continues from where it left off. # # Also top up AutoLogonCount so the SupportUser autologon budget # (LogonCount=12 from unattend XML) survives extra unplanned reboots. $selfResumeKey = 'HKLM:\SOFTWARE\Microsoft\Windows\CurrentVersion\RunOnce' $selfResumeName = 'ResumeRunShopfloorSetup' $selfResumeCmd = 'powershell.exe -NoProfile -ExecutionPolicy Bypass -File "' + $PSCommandPath + '"' try { Set-ItemProperty -Path $selfResumeKey -Name $selfResumeName -Value $selfResumeCmd -Type String -Force -ErrorAction Stop Write-Host "Self-resume RunOnce registered: will re-fire $PSCommandPath if interrupted" } catch { Write-Warning "Failed to register self-resume RunOnce: $_" } try { Set-ItemProperty -Path 'HKLM:\SOFTWARE\Microsoft\Windows NT\CurrentVersion\Winlogon' -Name 'AutoLogonCount' -Value 10 -Type DWord -Force -ErrorAction Stop Write-Host "AutoLogonCount topped up to 10 (vendor-forced reboot resilience)" } catch { Write-Warning "Failed to top up AutoLogonCount: $_" } # Wired NIC state handling moved to sync_intune (Monitor-IntuneProgress.ps1). # Previously this script prompted the tech to unplug the PXE cable and # then re-enabled wired adapters interactively - that blocked the whole # imaging chain on human keypress. The new flow leaves the wired state # exactly as Order 5 (migrate-to-wifi.ps1) left it: # - Tower (no WiFi): wired stays enabled, Run-ShopfloorSetup runs on wired. # - Laptop (WiFi): wired disabled, Run-ShopfloorSetup runs on WiFi. # Sync_intune re-enables wired at the start of its monitor loop, by which # time the tech has had ample wall-clock time to physically unplug PXE # and re-cable into production without blocking the chain on a keypress. $enrollDir = "C:\Enrollment" $typeFile = Join-Path $enrollDir "pc-type.txt" $setupDir = Join-Path $enrollDir "shopfloor-setup" # NOTE: there is deliberately NO wait for an Entra join here - but NOT because # shopfloor bays skip enrollment. They do enrol: the SFLD provisioning package # joins Entra using the BPRT token it carries, and a human then assigns the # device category in Intune. # # The wait is absent because the join cannot happen yet. At this point the bay is # still on the isolated PXE LAN with no route to Entra - observed on 579C144 # 2026-08-06, holding 172.16.9.81 and 172.24.19.142, neither in the production # ranges. sync_intune retries every 30 seconds until the tech re-cables to # production, which is the right place to wait. An earlier version blocked here # for 45 minutes and then warned about a failure that had not happened. # "Entra ID Joined: false" in C:\Logs\BPRT\criticalChecks.json straight after # imaging is therefore NORMAL, not a fault. # # CORRECTION (2026-08-06): this comment previously claimed shopfloor PCs are # "vanilla by design" and that the orchestrator runs with -ManualFallback to skip # BPRT injection and the package entirely. That was wrong and dangerous. # -ManualFallback runs sysprep /oobe /reboot, so wiring it to an at-logon task # syspreped finished machines seconds after autologon and destroyed the # deployment chain. See docs/OWNERSHIP.md. if (-not (Test-Path $typeFile)) { # A missing pc-type.txt means one of two very different things, and the old # blanket "skip + exit 0" hid the bad one for weeks: four Display bays sat # at imaging stage 2 with a green exit code and nobody noticed. # - no C:\Enrollment at all -> this machine was never staged by WinPE # (pre-imaging, or the staging block never ran). That is a FAILURE on a # machine that has clearly just been imaged, so say so loudly. # - C:\Enrollment exists but no pc-type.txt -> staging ran and the write # failed. Also a failure. $stagingLog = Join-Path $enrollDir 'winpe-staging.log' $detail = if (Test-Path $enrollDir) { "C:\Enrollment exists but pc-type.txt is missing - WinPE staging ran but did not write it. Check $stagingLog." } else { "C:\Enrollment does not exist - WinPE staging never ran. The Windows volume was probably not found in startnet.cmd, so pc-type.txt, the enrollment package and shopfloor-setup were ALL skipped." } Write-Host "" Write-Host "================================================================" Write-Host " FAILED: no pc-type.txt at $typeFile" Write-Host " $detail" Write-Host " Shopfloor setup cannot run. This PC is imaged but NOT configured." Write-Host "================================================================" Write-Host "" Report-Stage -Stage 'Run-ShopfloorSetup: FAILED - no pc-type.txt' -Index 2 -Status 'failed' -Error_ $detail exit 1 } $pcType = (Get-Content $typeFile -First 1).Trim() if (-not $pcType) { Write-Host "pc-type.txt is empty - skipping shopfloor setup." exit 0 } Write-Host "Shopfloor PC Type: $pcType" # --- 1. Site app list, during setup --- Report-Stage -Stage 'Run-ShopfloorSetup: installing the site app list' -Index 3 $appList = Join-Path $setupDir 'Shopfloor\Install-AppList.ps1' if (Test-Path -LiteralPath $appList) { cmd /c "shutdown /a 2>nul" *>$null try { & $appList -ListPath 'C:\PreInstall\preinstall.json' -Phase 'PreInstall' } catch { Write-Warning "Install-AppList failed: $_" } } else { Write-Warning "Install-AppList.ps1 not found at $appList" } cmd /c "shutdown /a 2>nul" *>$null Report-Stage -Stage 'Run-ShopfloorSetup: site app list done' -Index 4 Write-Host "Shopfloor setup complete for $pcType." # --- 2. Copy utility scripts to SupportUser desktop --- foreach ($tool in @('sync_intune.bat', 'Force-Lockdown.bat', 'SetShopfloorAutoLogon.bat')) { $src = Join-Path $setupDir "Shopfloor\$tool" if (Test-Path $src) { Copy-Item -Path $src -Destination "C:\Users\SupportUser\Desktop\$tool" -Force Write-Host "$tool copied to desktop." } } # --- 3. Register sync_intune as persistent @logon scheduled task --- # Must be registered BEFORE enrollment because Install-ProvisioningPackage # triggers an immediate reboot that kills run-enrollment.ps1. The task # registration must survive the PPKG reboot, so we do it here while # Run-ShopfloorSetup.ps1 is still running. # # The task fires at every logon until sync_intune detects completion and # unregisters itself. It monitors Intune enrollment (Phase 1-5), NOT BPRT # app installs -- BPRT finishes on its own in the background after the # PPKG reboot, and is irrelevant to the Intune lifecycle. $taskName = 'Shopfloor Intune Sync' $monitorScript = Join-Path $setupDir 'Shopfloor\lib\Monitor-IntuneProgress.ps1' if (Test-Path -LiteralPath $monitorScript) { try { $action = New-ScheduledTaskAction ` -Execute 'powershell.exe' ` -Argument "-NoProfile -NoExit -ExecutionPolicy Bypass -File `"$monitorScript`" -AsTask" $trigger = New-ScheduledTaskTrigger -AtLogOn $principal = New-ScheduledTaskPrincipal ` -GroupId 'S-1-5-32-545' ` -RunLevel Limited $settings = New-ScheduledTaskSettingsSet ` -AllowStartIfOnBatteries ` -DontStopIfGoingOnBatteries ` -StartWhenAvailable ` -ExecutionTimeLimit (New-TimeSpan -Hours 2) Register-ScheduledTask ` -TaskName $taskName ` -Action $action ` -Trigger $trigger ` -Principal $principal ` -Settings $settings ` -Force ` -ErrorAction Stop | Out-Null Write-Host "Registered '$taskName' logon task." } catch { Write-Warning "Failed to register sync task: $_" } } else { Write-Warning "Monitor-IntuneProgress.ps1 not found at $monitorScript" } # --- 4. Post-PPKG app list + AutoLogonCount cleanup (SYSTEM task) --- # Registered before the PPKG step: the PPKG reboot can kill this script. $registerPost = Join-Path $setupDir 'Shopfloor\Register-PostPpkgTask.ps1' if (Test-Path -LiteralPath $registerPost) { try { & $registerPost } catch { Write-Warning "Post-PPKG task registration failed: $_" } } else { Write-Warning "Register-PostPpkgTask.ps1 not found at $registerPost" } # --- Run enrollment (PPKG install) --- # Enrollment is the LAST thing we do. Install-ProvisioningPackage triggers # an immediate reboot -- everything after this call is unlikely to execute. # The sync_intune task is already registered above, so the PPKG reboot # can kill us and the chain continues on the next boot. # ---- Network-handoff gate (BEFORE PPKG) ---- # PXE imaging LAN has no DHCP gateway by design. Laptops with WiFi auto- # connect to corp SSID and get a default route via WiFi - PPKG/AAD/Intune # work fine. Towers without WiFi have ONLY the wired link to PXE LAN -> # no default route -> AAD + Intune endpoints unreachable -> enrollment # stalls -> re-image required (recurring failure mode observed # 2026-05-05). Block run-enrollment until tech provides a usable internet # path. Cheap to verify, prevents wasted imaging cycles. $hasWifi = [bool](Get-NetAdapter -ErrorAction SilentlyContinue | Where-Object { $_.PhysicalMediaType -eq 'Native 802.11' -or $_.MediaType -like '*802.11*' }) $hasDefaultRoute = [bool](Get-NetRoute -DestinationPrefix '0.0.0.0/0' -ErrorAction SilentlyContinue) if (-not $hasWifi -and -not $hasDefaultRoute) { Write-Host "" Write-Host "================================================================" -ForegroundColor Red Write-Host " STOP - NO USABLE INTERNET PATH" -ForegroundColor Red Write-Host "================================================================" -ForegroundColor Red Write-Host "" Write-Host " This PC has no WiFi adapter and no default route." -ForegroundColor Yellow Write-Host " Currently on the PXE imaging LAN, which has no gateway." -ForegroundColor Yellow Write-Host " PPKG enrollment WILL fail because AAD + Intune endpoints" -ForegroundColor Yellow Write-Host " are unreachable from this network." -ForegroundColor Yellow Write-Host "" Write-Host " FIX: Plug this PC into a corp wall jack now." -ForegroundColor Cyan Write-Host "" Write-Host " Verify with: ipconfig" -ForegroundColor Cyan Write-Host " A non-blank Default Gateway must show on the wired NIC." -ForegroundColor Cyan Write-Host "" Write-Host " Press R to retry after moving the cable." -ForegroundColor Cyan Write-Host " Press X to abort imaging (no enrollment runs)." -ForegroundColor Cyan Write-Host "" while ($true) { try { $key = ([Console]::ReadKey($true).KeyChar.ToString()).ToUpper() } catch { $key = (Read-Host 'Press R or X').Trim().ToUpper() } if ($key -eq 'X') { Write-Host "Aborted by tech. Imaging stopped before PPKG." -ForegroundColor Yellow try { Stop-Transcript | Out-Null } catch {} exit 1 } if ($key -eq 'R') { $hasDefaultRoute = [bool](Get-NetRoute -DestinationPrefix '0.0.0.0/0' -ErrorAction SilentlyContinue) if ($hasDefaultRoute) { Write-Host "Default route detected. Continuing to PPKG enrollment." -ForegroundColor Green break } Write-Host "Still no default route. Verify cable + corp jack." -ForegroundColor Red } } } $enrollScript = Join-Path $enrollDir 'run-enrollment.ps1' if (Test-Path -LiteralPath $enrollScript) { Write-Host "" Report-Stage -Stage 'Run-ShopfloorSetup: PPKG enrollment' -Index 5 Write-Host "=== Running enrollment (PPKG install) ===" Write-Host "NOTE: PPKG schedules a near-immediate reboot. We will cancel" Write-Host " it and hand off to Monitor-IntuneProgress -PostPpkg, which" Write-Host " runs a 120s settle (giving MDM time to push baseline" Write-Host " policy) and then performs a clean reboot." try { Stop-Transcript | Out-Null } catch {} & $enrollScript Write-Host "" Report-Stage -Stage 'Run-ShopfloorSetup: handoff to Monitor-IntuneProgress' -Index 6 Write-Host "=== Handing off to Monitor-IntuneProgress -PostPpkg ===" cmd /c "shutdown /a 2>nul" | Out-Null # Made it past all the reboot-prone vendor installers. Clear the # self-resume RunOnce so a normal completion + reboot does not re-fire # this script post-PPKG (PPKG install owns the reboot chain from here). try { Remove-ItemProperty -Path $selfResumeKey -Name $selfResumeName -ErrorAction SilentlyContinue } catch {} $monitor = Join-Path $setupDir 'Shopfloor\lib\Monitor-IntuneProgress.ps1' if (Test-Path -LiteralPath $monitor) { & powershell.exe -NoProfile -ExecutionPolicy Bypass -File $monitor -PostPpkg } else { Write-Warning "Monitor-IntuneProgress.ps1 not found at $monitor - falling back to plain reboot" shutdown /r /t 10 } } else { Write-Host "run-enrollment.ps1 not found - skipping enrollment." Write-Host "" Write-Host "================================================================" Write-Host "=== Run-ShopfloorSetup.ps1 complete $(Get-Date -Format 'yyyy-MM-dd HH:mm:ss') ===" Write-Host "================================================================" try { Remove-ItemProperty -Path $selfResumeKey -Name $selfResumeName -ErrorAction SilentlyContinue } catch {} try { Stop-Transcript | Out-Null } catch {} Write-Host "Rebooting in 10 seconds..." shutdown /r /t 10 }