Files
pxe-server/playbook/shopfloor-setup/gea-shopfloor-keyence/09-Setup-Keyence.ps1
cproudlock 37357eee43 Shopfloor images: add Wax/Trace + Keyence per-model variants
Wax/Trace (gea-shopfloor-waxtrace):
- captured/ holds master FormTracePak v6.0 state (Program Files reg dump
  gzipped, ARP entries) taken from a win11 VM where the CD-ROM-bound VB6
  wrapper was driven to completion. xcopy + reg-import replays the install
  on real bays without running the wrapper itself.
- 09-Setup-WaxAndTrace.ps1 rewrites the stub: installs prereqs via manifest
  (VC++ 2008/2017 x86+x64, Sentinel HASP), expands the captured zips into
  C:\Program Files (x86)\MitutoyoApp + C:\MitutoyoApp, imports the reg
  hive, then mounts the bay's per-machine cal ISO (matched by asset tag
  in machine-number.txt) and runs its Setup.exe.
- waxtrace-manifest.json lists the 5 prereqs with InstallShield-style
  silent flags verified on the win11 VM.
- sync-waxtrace.sh ships captured-binary/ + prereqs + cal ISOs from
  /home/camp/pxe-images/iso/mitutoyo-cal/ to
  /srv/samba/enrollment/installers-post/waxtrace/ on the PXE box.
- select-waxtrace-asset.ps1 arrow-key bay picker for WinPE (parses
  INDEX.csv from the cal share, offers "Other (new bay)" fallback).
- startnet.cmd: prompt_waxtrace_asset prompt, skip_waxtrace_stage xcopy
  block (mirrors :skip_cmm_stage), machine-number.txt write covers bay
  asset tag (WJRP*).

Keyence (gea-shopfloor-keyence) - now multi-model:
- vr3000/manifest.json + vr5000/manifest.json + vr6000/manifest.json
  (current single-model VR-6000 moved into vr6000/ subdir). Each ships
  the model's MSI silent-install + DetectionPath via ProductCode.
  Big payloads (Data1.cab, Data11.cab) gitignored, staged via
  sync-keyence.sh from /home/camp/pxe-images/iso/keyence/.
- 09-Setup-Keyence.ps1 dispatches by C:\Enrollment\keyence-model.txt
  (written by startnet.cmd in :keyence_submenu) and points
  InstallerRoot at C:\KeyenceInstall\<model>. DXSETUP probe widened
  to all three Program Files paths (VR-3000 G2, VR-5000, VR-6000).
- startnet.cmd: :keyence_submenu picks vr3000/vr5000/vr6000,
  :skip_keyence_stage xcopy block selectively stages chosen model bundle,
  pc-subtype.txt also written = drops directly into existing GE-Enforce
  PCSubType wiring (looks for gea-shopfloor-keyence-<model>\manifest.json
  on the tsgwp00525 share for ongoing enforcement, no dispatcher change
  needed).
- sync-keyence.sh mirrors sync-waxtrace.sh pattern.

Verified silent MSI install for VR-3000 G2 v2.5.0 and VR-5000 v3.3.1 on
the win11 VM 2026-05-18 with /qn /norestart ALLUSERS=1 REBOOT=ReallySuppress
TRANSFORMS=1033.mst. boot.wim on 172.16.9.1 wimupdate'd with the new
startnet.cmd.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-18 16:34:20 -04:00

209 lines
10 KiB
PowerShell

# 09-Setup-Keyence.ps1 - Keyence type setup (runs during shopfloor-setup phase).
#
# Performs the imaging-time install of one of three Keyence model variants:
# VR-3000 G2 / VR-5000 / VR-6000
# based on C:\Enrollment\keyence-model.txt (vr3000 / vr5000 / vr6000), set
# during the WinPE menu. Per-model manifest + installers live at
# <model>/manifest.json + <model>/installers/. Ongoing enforcement is handled
# by GE-Enforce reading keyence/manifest.json from the tsgwp00525 share.
#
# Layout at $PSScriptRoot (xcopied by startnet.cmd only for PCTYPE=Keyence):
# 09-Setup-Keyence.ps1 (this file)
# vr3000\manifest.json + installers\VR-3000 G2 Series Software.msi + Data*.cab
# vr5000\manifest.json + installers\VR-5000 Series Software.msi + Data1.cab
# vr6000\manifest.json + installers\VR-6000 Series Software.msi + Data1.cab
# + drivers\keyence_vr_series.inf (legacy - only VR-6000)
#
# Library lookup: the imaging-time install uses the common Install-FromManifest
# library at ..\common\lib\Install-FromManifest.ps1 (relative to $PSScriptRoot).
#
# Log: C:\Logs\Keyence\09-Setup-Keyence.log
# C:\Logs\Keyence\install.log (written by Install-FromManifest)
$ErrorActionPreference = 'Continue'
$libSource = Join-Path $PSScriptRoot '..\common\lib\Install-FromManifest.ps1'
# Resolve which Keyence model variant to install. WinPE writes the choice
# (vr3000 / vr5000 / vr6000) into C:\Enrollment\keyence-model.txt during
# the imaging menu. If the file is missing, default to vr6000 since that
# was the original single-model setup before this refactor.
$modelFile = 'C:\Enrollment\keyence-model.txt'
if (Test-Path -LiteralPath $modelFile) {
$model = (Get-Content -LiteralPath $modelFile -First 1 -ErrorAction SilentlyContinue).Trim().ToLower()
}
if (-not $model) { $model = 'vr6000' }
# Manifest comes via shopfloor-setup tree xcopy (small file, git-tracked).
# Installer payload (MSI + Data*.cab) comes via installers-post stage at
# C:\KeyenceInstall\<model>\ - placed there by startnet.cmd's keyence-stage
# block. So manifest paths reference installers\... which resolve relative
# to InstallerRoot=C:\KeyenceInstall\<model>.
$modelRoot = Join-Path $PSScriptRoot $model
$manifestPath = Join-Path $modelRoot 'manifest.json'
$stagingRoot = "C:\KeyenceInstall\$model"
$logDir = 'C:\Logs\Keyence'
$installLog = Join-Path $logDir 'install.log'
$transcriptLog = Join-Path $logDir '09-Setup-Keyence.log'
if (-not (Test-Path $logDir)) {
New-Item -Path $logDir -ItemType Directory -Force | Out-Null
}
try { Start-Transcript -Path $transcriptLog -Append -Force | Out-Null } catch {}
function Write-KeyenceLog {
param([string]$Message, [string]$Level = 'INFO')
$stamp = Get-Date -Format "yyyy-MM-dd HH:mm:ss"
Write-Host "[$stamp] [$Level] $Message"
}
Write-KeyenceLog "================================================================"
Write-KeyenceLog "=== Keyence Setup (imaging-time) session start (PID $PID) ==="
Write-KeyenceLog "Running as: $([System.Security.Principal.WindowsIdentity]::GetCurrent().Name)"
Write-KeyenceLog "Script root: $PSScriptRoot"
Write-KeyenceLog "================================================================"
# Status push to PXE webapp - best-effort, never blocks imaging.
$pxeStatusLib = Join-Path $PSScriptRoot '..\Shopfloor\lib\Send-PxeStatus.ps1'
if (Test-Path $pxeStatusLib) {
try { . $pxeStatusLib; Send-PxeStatus -Stage '09-Setup-Keyence: starting' -StageIndex 3 -StageTotal 8 } catch { }
}
# Diagnostic dump
foreach ($file in @('pc-type.txt','pc-subtype.txt','machine-number.txt')) {
$path = "C:\Enrollment\$file"
if (Test-Path -LiteralPath $path) {
$content = (Get-Content -LiteralPath $path -First 1 -ErrorAction SilentlyContinue).Trim()
Write-KeyenceLog " $file = $content"
} else {
Write-KeyenceLog " $file = (not present)"
}
}
# ============================================================================
# Step 0: Pre-stage Keyence VR Series USB driver + trust the publisher cert.
# ============================================================================
# The VR-6000 MSI invokes dpinst.exe internally as a custom action to install
# the USB driver. dpinst inherits the MSI's silent context inconsistently and
# usually pops a Setup-wizard GUI even with /qn on the parent MSI.
#
# Two pre-steps suppress the prompt:
# 1. pnputil /add-driver /install stages the INF + co-installers into the
# Windows DriverStore. dpinst then sees the driver as already present and
# skips its install path (the GUI lives behind the "needs to install"
# branch).
# 2. Add the publisher cert (extracted from the catalog file) to
# LocalMachine\TrustedPublisher so dpinst's "Would you like to install
# this device software?" Windows Security dialog auto-accepts.
#
# If either step fails, log + continue - the MSI is still expected to install
# successfully; the only fallout is the GUI prompt the operator would have
# had to click through anyway.
# Drivers come via the staging dir now. Only VR-6000 ships an external .inf;
# VR-3000 + VR-5000 embed drivers inside the MSI so the pre-stage step is a
# no-op for those models (no file found, log + continue).
$driverInf = Join-Path $stagingRoot 'drivers\keyence_vr_series.inf'
$driverCat = Join-Path $stagingRoot 'drivers\KEYENCE_VR_SERIES.cat'
if (Test-Path -LiteralPath $driverInf) {
Write-KeyenceLog "Pre-staging USB driver via pnputil (suppresses dpinst GUI inside MSI)"
try {
$pnpOut = & pnputil /add-driver $driverInf /install 2>&1
Write-KeyenceLog " pnputil exit $LASTEXITCODE"
foreach ($line in ($pnpOut | Where-Object { $_ })) { Write-KeyenceLog " $line" }
} catch {
Write-KeyenceLog " pnputil failed: $_" 'WARN'
}
} else {
Write-KeyenceLog "Driver INF not found at $driverInf - skipping pre-stage" 'WARN'
}
if (Test-Path -LiteralPath $driverCat) {
Write-KeyenceLog "Adding Keyence publisher cert to LocalMachine\TrustedPublisher store"
try {
$sig = Get-AuthenticodeSignature -FilePath $driverCat -ErrorAction Stop
if ($sig -and $sig.SignerCertificate) {
$store = New-Object System.Security.Cryptography.X509Certificates.X509Store('TrustedPublisher','LocalMachine')
$store.Open('ReadWrite')
$store.Add($sig.SignerCertificate)
$store.Close()
Write-KeyenceLog " Added: $($sig.SignerCertificate.Subject) thumb=$($sig.SignerCertificate.Thumbprint)"
} else {
Write-KeyenceLog " Catalog is not signed - cert pre-trust skipped" 'WARN'
}
} catch {
Write-KeyenceLog " Cert add failed: $_" 'WARN'
}
} else {
Write-KeyenceLog "Driver catalog not found at $driverCat - cert pre-trust skipped" 'WARN'
}
# ============================================================================
# Step 1: Install via manifest (imaging-time)
# ============================================================================
if (-not (Test-Path $manifestPath)) {
Write-KeyenceLog "keyence-manifest.json not found at $manifestPath" "ERROR"
} elseif (-not (Test-Path $libSource)) {
Write-KeyenceLog "Install-FromManifest.ps1 not found at $libSource" "ERROR"
} else {
Write-KeyenceLog "Running Install-FromManifest (InstallerRoot=$stagingRoot)"
& $libSource -ManifestPath $manifestPath -InstallerRoot $stagingRoot -LogFile $installLog
$rc = $LASTEXITCODE
Write-KeyenceLog "Install-FromManifest returned $rc"
}
# ============================================================================
# Step 1.5: Install Keyence-bundled DirectX End-User Runtimes
# ============================================================================
# VR-6000's MSI deploys DXSETUP.exe to the install dir but never runs it.
# Without DirectX, the app's first launch errors: "Runtime required to move
# the application is not installed correctly. Install from the following
# folder: C:\Program Files\Keyence\VR-6000\Common\DirectX End-User Runtimes\
# DXSETUP.exe". Run it silently here; /silent suppresses all UI + reboot.
# Probe both VR-3000 G2, VR-5000, VR-6000 install paths under both Program Files
# roots. Whichever model's MSI installed will have its DXSETUP at one of these.
$dxCandidates = @()
foreach ($pf in @('C:\Program Files\KEYENCE','C:\Program Files (x86)\KEYENCE')) {
foreach ($prod in @('VR-3000 G2','VR-5000','VR-6000')) {
$dxCandidates += (Join-Path $pf "$prod\Common\DirectX End-User Runtimes\DXSETUP.exe")
}
}
$dxPath = $dxCandidates | Where-Object { Test-Path -LiteralPath $_ } | Select-Object -First 1
if ($dxPath) {
Write-KeyenceLog "Running DirectX End-User Runtimes: $dxPath /silent"
try {
$p = Start-Process -FilePath $dxPath -ArgumentList '/silent' -Wait -PassThru -NoNewWindow
Write-KeyenceLog " DXSETUP exit $($p.ExitCode)"
} catch {
Write-KeyenceLog " DXSETUP failed: $_" 'WARN'
}
} else {
Write-KeyenceLog "DXSETUP.exe not found under either Program Files - DirectX install skipped" 'WARN'
}
# ============================================================================
# Step 2: OpenText auto-start at login (HostExplorer "WJ Shopfloor" session)
# ============================================================================
$autoStartLib = Join-Path $PSScriptRoot '..\Shopfloor\lib\Set-OpenTextAutoStart.ps1'
if (Test-Path -LiteralPath $autoStartLib) {
Write-KeyenceLog "Calling $autoStartLib"
& $autoStartLib
} else {
Write-KeyenceLog "Set-OpenTextAutoStart.ps1 not found at $autoStartLib - OpenText auto-start NOT configured" 'WARN'
}
if (Get-Command Send-PxeStatus -ErrorAction SilentlyContinue) {
$finalStatus = if ($rc -eq 0) { 'in_progress' } else { 'failed' }
$finalErr = if ($rc -ne 0) { "Install-FromManifest exit $rc" } else { '' }
Send-PxeStatus -Stage '09-Setup-Keyence: complete' -StageIndex 4 -StageTotal 8 -Status $finalStatus -Error_ $finalErr
}
Write-KeyenceLog "================================================================"
Write-KeyenceLog "=== Keyence Setup session end ==="
Write-KeyenceLog "================================================================"
try { Stop-Transcript | Out-Null } catch {}