Files
pxe-server/docs/SITE-CUSTOMIZATION.md
cproudlock 0b1625ed87 Build/playbook re-run safety: corp access, netplan rollback, first-boot retry
H1  corp_admin_cidrs (UFW 22/9009 on the corp NIC from these only; refuses
    when it would lock out the current SSH client) and corp_ssh_password_auth
    (sshd drop-in, passwords only from the imaging subnet). Defaults keep the
    current behaviour and print a loud warning.
H2  pxe-netplan-apply.sh: pre-flight refusal (pxe-MAC NIC holds the default
    route, a DHCP lease or the route to an SSH client), run from the USB
    before anything changes; post-apply checks (names, imaging IPv4, corp
    IPv4 back within 30 s, SSH route) and a 120 s systemd-run auto-revert.
H3  restore() puts the previous NIC names back (two-phase rename via
    temporary names, so swaps work) before generate + apply.
H4  a failed rename is fatal (restore + exit 1); the play drops the old
    any-interface UFW rules only after verifying both NICs and their
    per-interface SSH rules.
H5  first-boot checks the playbook exit code, retries at next boot (max 5),
    writes /var/lib/pxe-firstboot.failed and /etc/issue + /etc/motd banners.
M1  build-usb.sh verifies iPXE files against the playbook pins, every wheel
    against its own package's hashes, drops the unpinned pip fallback,
    requires --site-vars or --no-site-vars.
M2  webapp restarts when the code, wheels or unit changed.
M3  ignore-carrier on the imaging NIC; ip_nonlocal_bind kept for the
    apache/networkd boot race.
M4  menu suffix must match blancco_kver; missing kernel with no earlier
    build is fatal; a live menu with the staged Blancco test entry is not
    overwritten.
M5  build-proxmox-iso.sh is unsupported (hard exit); use build-usb --image.
M6  deploy-unattend.sh: password via SSHPASS env and sudo stdin only,
    %q-quoted remote args, sha256 check of the live file; lint-unattend.py
    reads PXE_SERVER/PXE_USER/PXE_PASS and uses sshpass -e.
M7  the playbook lints the unattend files before the force: yes copies
    (lint-unattend.py ships on CIDATA as scripts/); pre-commit ACMR.
M8  Blancco initramfs build: no ignore_errors, pipefail, trap cleanup.
Also: Send-ImagingStage.ps1 deploy, carrier hook install tasks
(pxe-nic-carrier, networkd-dispatcher), L1 imaging-active hold
(allow_disruptive) and no iPXE downgrade below an Updates-page install,
L2 iso-volid, L3 kver pin read from the playbook, L4 cp -rL, L5 refuse
>= 4 GiB WinPE files, L6 PIP_DIR wipe guard, L7 per-package wheel hashes,
no online fallback, L8 check-updates.py (apt_pkg/cached compare, all
components, exit 2 on no debs / bad answers).
2026-10-15 14:32:23 -04:00

11 KiB

Site Customization

The PXE server in this repo was built for the GE Aerospace West Jefferson site. To stand it up at another site, several values need to change. This document lists every site-specific value, where it lives today, and the recommended forward state.

Status

The repo has not yet been parameterized. As of 2026-04-14 the site-specific values below are hardcoded in multiple files. The config/ directory at the repo root is a placeholder for the future state where one YAML file drives substitution at build time. Until that exists, customizing for a new site means editing the source files directly.

If you are bringing up the first non-WJ site, expect to do this manually and contribute a config/sites/<sitename>.yaml template back to the repo.

Values to change

Network

Every server has two NICs: the imaging NIC (isolated imaging LAN, static 172.16.9.1, the only NIC that serves DHCP/TFTP/HTTP boot/SMB) and the GE corporate NIC (DHCP client; SSH and the webapp on 9009 only). Put both MACs in playbook/site-vars.yml (copy playbook/site-vars.example.yml) before building the USB: pxe_nic_mac, corp_nic_mac. The installer brings the network up with DHCP only; the first-boot playbook stops before changing anything if either MAC is unset or missing, then pins both NICs by MAC in netplan (names pxe0 / corp0, overridable), dnsmasq, UFW and Samba.

Value Default Where it lives
PXE server IP 172.16.9.1 playbook/pxe_server_setup.yml (dnsmasq config, iPXE script, samba conf, webapp env), playbook/startnet.cmd (mount paths), boot-tools/blancco/grub-blancco.cfg (TFTP/HTTP URLs)
PXE subnet 172.16.9.0/24 Same as above, plus playbook/pxe_server_setup.yml (UFW rules)
DHCP range 172.16.9.10-100 playbook/site-vars.yml (pxe_dhcp_start, pxe_dhcp_end)
NIC MACs / names (required) / pxe0, corp0 playbook/site-vars.yml (pxe_nic_mac, corp_nic_mac, pxe_nic_name, corp_nic_name)
Hostname pxeserver autoinstall/user-data (identity.hostname)

Access from the GE corporate network

SSH (password auth, the shared pxe password) and the webapp on 9009 (no login, runs as root) are reachable on the corp NIC. By default from ALL of GE, as before, so a re-run never locks anyone out; the play prints a loud warning on every run while that is so. Set these in playbook/site-vars.yml:

Var Default Effect
corp_admin_cidrs [] List of admin subnets/hosts, e.g. ["10.134.48.0/24", "3.12.34.56/32"]. When non-empty, UFW allows 22 and 9009 on corp_nic_name from these only and drops the any-source rules. The play refuses (nothing changed) if an entry is invalid or your own SSH session is not inside one of them. The imaging NIC keeps its rules.
corp_ssh_password_auth true false adds /etc/ssh/sshd_config.d/10-pxe-corp-auth.conf: PasswordAuthentication no, re-allowed by a Match Address block for pxe_subnet and localhost. Keys only from GE. The play refuses while pxe has no ~/.ssh/authorized_keys, and removes the drop-in again if sshd -t rejects it.
allow_disruptive false Re-runs while imaging is active (SMB sessions on 445, or DHCP leases granted in the last pxe_busy_window_min = 30 min) do not bounce the NICs or restart dnsmasq/Apache/Samba; a needed network change stops the play. -e allow_disruptive=true overrides.

Recommended for a production box: corp_admin_cidrs set to the admin desks' subnet, then (after ssh-copy-id) corp_ssh_password_auth: false.

Re-running the playbook over SSH (from the GE side)

The network step refuses before changing anything when the NIC that pxe_nic_mac names holds the default route, a DHCP lease, or the route to your SSH client (swapped MACs or cables). When it does apply, it arms a 120 s auto-revert timer (pxe-netplan-revert-*), checks both names, the imaging address and that the corp NIC gets its IPv4 back within 30 s, and restores the previous netplan config AND NIC names on any failure. Backups: /var/backups/netplan-<timestamp>/.

Identity and credentials

Value Default Where it lives
Linux user pxe / pxe autoinstall/user-data (identity.username, password hash)
Samba upload user pxe-upload / pxe playbook/pxe_server_setup.yml (Samba user creation)
Samba blancco user blancco / blancco playbook/pxe_server_setup.yml
Sudo password pxe autoinstall password hash; also referenced in scripts that ssh + sudo

WiFi and BMC (Blancco licensing)

The Blancco custom config.img carries WiFi credentials and BMC cloud credentials in plaintext. These are GE-Aerospace specific.

Value Default Where it lives
WiFi SSID INTERNETACCESS boot-tools/blancco/config.img (inside the cpio archive: preferences.xml)
WiFi password Acc3ssGr@nted22 Same
BMC endpoint classic.eu-west-1.blancco.cloud:443 Same; encrypted credentials inside config.img

To rebuild config.img for a different site, see BLANCCO.md ("Rebuilding config.img").

Image types

The repo defines seven image types (see playbook/pxe_server_setup.yml, image_types). Most sites likely only need a subset. The current set:

  • gea-standard
  • gea-engineer
  • gea-shopfloor
  • ge-standard
  • ge-engineer
  • ge-shopfloor-lockdown
  • ge-shopfloor-mce

Trim or extend this list and the matching shopfloor_types filter as needed.

PC types (shopfloor sub-types)

playbook/shopfloor-setup/ contains per-PC-type install logic. The current types reflect WJ shopfloor needs:

  • CMM (PC-DMIS)
  • WaxAndTrace
  • Keyence
  • Genspect
  • Display (Lobby and Dashboard variants)
  • Standard (Timeclock and Machine variants)
  • Lab

A site without CMMs can drop the CMM type and its installers entirely.

GCCH bulk-enrollment PPKGs

PPKG filenames are baked into playbook/startnet.cmd and startnet-template.cmd. They are tied to the GE Aerospace tenant. Other sites/tenants will have their own PPKGs with different filenames.

PPKG enrollment menu choice Default filename
1 NoOffice GCCH_Prod_SFLD_NoOffice_US_Exp_20260430_v4.10.ppkg
2 StdOffice x86 GCCH_Prod_SFLD_StdOffice-x86_US_Exp_20260430_v4.10.ppkg
3 StdOffice x64 GCCH_Prod_SFLD_StdOffice-x64_US_Exp_20260430_v4.10.ppkg
4 ProPlusOffice x86 GCCH_Prod_SFLD_ProPlusOffice-x86_US_Exp_20260430_v4.10.ppkg
5 ProPlusOffice x64 GCCH_Prod_SFLD_ProPlusOffice-x64_US_Exp_20260430_v4.10.ppkg

When you bump PPKG versions, update the filenames in startnet.cmd, drop the new PPKGs in enrollment/ on the workstation, and rebuild the USB.

Site-specific shopfloor config

playbook/shopfloor-setup/site-config.json has site-specific values like default machine number ranges, share paths for software, and more. Inspect that file for site name strings, share UNC paths, and machine number ranges.

Branding

The Flask webapp uses GE Aerospace branding:

  • Logo: webapp/static/ge-aerospace-logo.svg
  • Favicon: webapp/static/favicon.ico
  • Page titles and templates reference "GE Aerospace" in webapp/templates/*.html
  • iPXE menu title: "GE Aerospace PXE Boot Menu" in playbook/pxe_server_setup.yml

Drivers (Dell)

Driver content is hardware-specific, not strictly site-specific, but the set of driver families to bundle changes by what hardware the site deploys:

  • Dell_11/Pro and Dell_11/ProMax: Dell Pro Micro PCs (most common shopfloor)
  • Dell_11/Optiplex: traditional desktops
  • Dell_11/Precision: workstations
  • Dell_11/Latitude: laptops (large, often excluded if site has none)

The scripts/download-drivers.py and scripts/Download-Drivers.ps1 scripts populate drivers-staging/ from upstream sources. Edit these to target the relevant hardware lists.

BIOS update manifest

playbook/shopfloor-setup/BIOS/models.txt maps Dell model strings to the BIOS .exe to flash. Update this whenever new hardware arrives or Dell publishes a new firmware release for a model already in the fleet.

Intune DSC categories

The post-enrollment Intune DSC delivery (per intune-dsc.md memory) pulls per-category YAML from Azure Blob:

  • main
  • cmm
  • displaypcs
  • waxtrace

Different sites/tenants will need their own categories and their own Azure Blob storage account.

Image-upload paths on Windows

scripts/Upload-Image.ps1 defaults to:

  • \\172.16.9.1\image-upload as the destination
  • C:\ProgramData\GEAerospace\MediaCreator\Cache\ as the source

Update both for a different site.

A site config file should drive substitution at build time. Proposed schema:

# config/sites/<sitename>.yaml
site:
  name: westjeff
  pxe_server_ip: 172.16.9.1
  pxe_subnet: 172.16.9.0/24
  dhcp_range_start: 172.16.9.10
  dhcp_range_end: 172.16.9.100
  hostname: pxeserver

credentials:
  pxe_user: pxe
  pxe_password: pxe
  pxe_upload_password: pxe
  blancco_password: blancco

blancco:
  wifi_ssid: INTERNETACCESS
  wifi_password: Acc3ssGr@nted22
  bmc_endpoint: classic.eu-west-1.blancco.cloud:443

ppkg_versions:
  current: v4.10
  expiry: 20260430

intune_dsc_categories: [main, cmm, displaypcs, waxtrace]

image_types: [gea-standard, gea-engineer, gea-shopfloor]
shopfloor_types: [gea-shopfloor]

scripts/build-usb.sh and the playbook would consume this and substitute into the templated config files. Implementing this is a separate piece of work; until then, edit source files directly.

Secrets handling

Some values above are sensitive (WiFi passwords, BMC credentials, Samba passwords). Today these sit in plain text in the repo. For a multi-site deployment, treat them as per-site secrets:

  • Keep config/sites/<sitename>.secrets.yaml out of git (gitignore).
  • Distribute via secure channel (1Password, Vault, etc.) when standing up a new site.
  • The eMxInfo.txt precedent (see feedback_emxinfo_secret.md) is a good template: never commit, document where the canonical copy lives.