e1ea6b7c62
Replace the V6.0 captured-binary replay (pf-x86-MitutoyoApp.zip + c-MitutoyoApp.zip + hklm-wow-mitutoyo.reg.gz) with a real vendor install from FORMTRACEPAK-V6.213.iso mounted via Mount-DiskImage. 09-Setup-WaxAndTrace.ps1: - Step 2 rewritten: Mount-DiskImage on C:\WaxTrace-Install\formtracepak\FORMTRACEPAK-V6.213.iso, run the VB6 Setup.exe wrapper from the assigned drive letter (DRIVE_CDROM check satisfied by virtual mount, no real CD needed), then Dismount. - Header rewritten: drop captured/ description, note legacy fallback remains in the repo (captured-binary/ unchanged) for manual recovery if the v6.213 vendor install fails on a bay. sync-waxtrace.sh: - Push formtracepak/FORMTRACEPAK-V6.213.iso (2.0 GB) into the bundle instead of captured/ payload. Override path via $FTPAK_ISO env var if needed (e.g. testing a v6.213 patch ISO). - Sanity check no longer demands pf-x86-MitutoyoApp.zip; only requires prereqs/ + the manifest + dispatcher PS1. playbook/utilities/convert-cal-iso.sh: - New helper. Rebuilds a Linux-dd of a multi-session UDF cal disc into a clean ISO9660+UDF hybrid that Windows Mount-DiskImage reads. mkisofs reads the file via loop-udf, repacks single-session with the asset tag as volume label. Run when `file CAL-*.iso` reports "data" (multi-session UDF dd produced a Linux-readable but Windows-unreadable container). Single-session 218-458A discs from dd are already ISO9660 and don't need this. Verified on win11 VM via qga: V6.213 ISO mounts, Setup.exe locatable. 14 cal ISOs all converted to ISO9660 (md5s refreshed in INDEX.csv), re-synced to /srv/samba/enrollment/installers-post/waxtrace/calibrations/. PXE share bundle now 2.0 GB total (V6.213 ISO + 14 cal ISOs + prereqs). Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
211 lines
10 KiB
PowerShell
211 lines
10 KiB
PowerShell
# 09-Setup-WaxAndTrace.ps1 - Wax and Trace pc-type setup (Mitutoyo FormTracePak v6.213)
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#
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# Imaging-time install. Installs prereqs from manifest, then runs the
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# Mitutoyo FormTracePak v6.213 vendor installer from a mounted ISO. The
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# VB6 Setup.exe wrapper checks GetDriveType() == DRIVE_CDROM; Mount-DiskImage
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# satisfies that (a real CD drive isn't required). Per-asset calibration ISO
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# applies last.
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#
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# Layout at C:\WaxTrace-Install\ (xcopied by startnet.cmd):
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# waxtrace-manifest.json
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# 09-Setup-WaxAndTrace.ps1 (this file)
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# prereqs\vcredist_x86.exe (VC++ 2008 x86)
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# prereqs\vcredist_x64.exe (VC++ 2008 x64)
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# prereqs\vc_redist.x86.exe (VC++ 2017 x86)
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# prereqs\vc_redist.x64.exe (VC++ 2017 x64)
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# prereqs\HASPUserSetup.exe (Sentinel Runtime / HASP dongle driver)
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# formtracepak\FORMTRACEPAK-V6.213.iso (vendor installer ISO, ~2 GB)
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# calibrations\CAL-<asset>_serial-<sn>_probe-<probe>.iso (per-machine)
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#
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# Per-machine calibration is applied separately (mount cal ISO + run its
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# Setup.exe), keyed by C:\Enrollment\machine-number.txt.
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#
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# Legacy captured/ replay path (V6.0 zip + reg) retired 2026-05-21. The
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# captured-binary/ payload is still in the repo as a fallback - if the
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# v6.213 vendor install fails on a bay, fall back to the captured path
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# manually. See git history for the prior shape.
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#
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# Log: C:\Logs\WaxTrace\09-Setup-WaxAndTrace.log
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# C:\Logs\WaxTrace\install.log (written by Install-FromManifest)
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$ErrorActionPreference = 'Continue'
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# Mirror the CMM pattern (09-Setup-CMM.ps1): the script itself lives in the
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# shopfloor-setup tree (xcopied during WinPE), but the bulky bootstrap bundle
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# (prereqs + captured master + cal ISOs) lives at C:\WaxTrace-Install\, put
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# there by startnet.cmd from Y:\installers-post\waxtrace\ at imaging time.
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$stagingRoot = 'C:\WaxTrace-Install'
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$manifestPath = Join-Path $stagingRoot 'waxtrace-manifest.json'
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$libSource = Join-Path $PSScriptRoot '..\common\lib\Install-FromManifest.ps1'
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$logDir = 'C:\Logs\WaxTrace'
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$installLog = Join-Path $logDir 'install.log'
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$transcriptLog = Join-Path $logDir '09-Setup-WaxAndTrace.log'
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if (-not (Test-Path $logDir)) {
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New-Item -Path $logDir -ItemType Directory -Force | Out-Null
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}
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try { Start-Transcript -Path $transcriptLog -Append -Force | Out-Null } catch {}
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function Write-WTLog {
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param([string]$Message, [string]$Level = 'INFO')
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$stamp = Get-Date -Format "yyyy-MM-dd HH:mm:ss"
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Write-Host "[$stamp] [$Level] $Message"
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}
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Write-WTLog "================================================================"
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Write-WTLog "=== WaxTrace Setup (imaging-time) session start (PID $PID) ==="
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Write-WTLog "Running as: $([System.Security.Principal.WindowsIdentity]::GetCurrent().Name)"
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Write-WTLog "Script root: $PSScriptRoot"
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Write-WTLog "================================================================"
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# Status push - best-effort.
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$pxeStatusLib = Join-Path $PSScriptRoot '..\Shopfloor\lib\Send-PxeStatus.ps1'
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if (Test-Path $pxeStatusLib) {
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try { . $pxeStatusLib; Send-PxeStatus -Stage '09-Setup-WaxAndTrace: starting' -StageIndex 3 -StageTotal 8 } catch { }
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}
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foreach ($file in @('pc-type.txt','machine-number.txt')) {
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$path = "C:\Enrollment\$file"
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if (Test-Path -LiteralPath $path) {
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$content = (Get-Content -LiteralPath $path -First 1 -ErrorAction SilentlyContinue).Trim()
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Write-WTLog " $file = $content"
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} else {
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Write-WTLog " $file = (not present)"
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}
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}
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# ============================================================================
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# Step 1: Prereqs via manifest (VC++ 2008 + 2017, HASP/Sentinel)
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# ============================================================================
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if (-not (Test-Path $manifestPath)) {
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Write-WTLog "waxtrace-manifest.json not found at $manifestPath" 'ERROR'
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} elseif (-not (Test-Path $libSource)) {
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Write-WTLog "Install-FromManifest.ps1 not found at $libSource" 'ERROR'
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} else {
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Write-WTLog "Running Install-FromManifest (InstallerRoot=$PSScriptRoot)"
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& $libSource -ManifestPath $manifestPath -InstallerRoot $stagingRoot -LogFile $installLog
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$rc = $LASTEXITCODE
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Write-WTLog "Install-FromManifest returned $rc"
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}
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# ============================================================================
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# Step 2: FormTracePak v6.213 vendor install (Mount-DiskImage + Setup.exe)
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# ============================================================================
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# Detection: skip if Formtracepak already present (re-run safe).
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$ftpakExe = 'C:\Program Files (x86)\MitutoyoApp\Formtracepak\Formtracepak.exe'
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if (Test-Path -LiteralPath $ftpakExe) {
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Write-WTLog "Formtracepak.exe already present - skipping vendor install"
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} else {
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$ftpakIso = Join-Path $stagingRoot 'formtracepak\FORMTRACEPAK-V6.213.iso'
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if (-not (Test-Path -LiteralPath $ftpakIso)) {
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Write-WTLog "FormTracePak ISO not found at $ftpakIso" 'ERROR'
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} else {
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Write-WTLog "Mounting FormTracePak ISO: $ftpakIso"
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try {
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$img = Mount-DiskImage -ImagePath $ftpakIso -PassThru -ErrorAction Stop
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Start-Sleep -Seconds 8
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$vol = Get-DiskImage -ImagePath $ftpakIso | Get-Volume
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$ftpakDrive = $vol.DriveLetter
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if (-not $ftpakDrive) {
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Write-WTLog " Mount succeeded but no drive letter assigned" 'ERROR'
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} else {
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Write-WTLog " mounted at ${ftpakDrive}: (volume label=$($vol.FileSystemLabel))"
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$setupExe = "${ftpakDrive}:\Setup.exe"
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if (-not [System.IO.File]::Exists($setupExe)) {
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Write-WTLog " Setup.exe not found at $setupExe" 'ERROR'
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} else {
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Write-WTLog " running $setupExe (VB6 wrapper - requires DRIVE_CDROM)"
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# Setup.exe is the VB6 wrapper. /silent + /qn flags often
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# ignored - the wrapper drives appSetup.exe + msiexec from
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# its own UI. If the wrapper insists on interactive, a tech
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# at the bay clicks through. Acceptable today; quieter
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# path is a future improvement (drive msiexec direct on
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# the wrapper's bundled MSIs).
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try {
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$p = Start-Process -FilePath $setupExe `
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-WorkingDirectory "${ftpakDrive}:\" `
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-ArgumentList '/silent' `
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-Wait -PassThru
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Write-WTLog " Setup.exe exit $($p.ExitCode)"
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} catch {
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Write-WTLog " Setup.exe failed: $_" 'ERROR'
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}
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}
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}
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Dismount-DiskImage -ImagePath $ftpakIso -ErrorAction SilentlyContinue | Out-Null
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Write-WTLog " FormTracePak ISO dismounted"
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} catch {
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Write-WTLog " Mount-DiskImage failed: $_" 'ERROR'
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}
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}
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}
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# ============================================================================
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# Step 3: Per-machine calibration ISO (mount + apply via cal Setup.exe)
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# ============================================================================
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# Cal ISOs are keyed by asset_tag. Read machine-number.txt to pick the right
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# ISO. Each cal ISO is ~1.7MB and contains a tiny Mitutoyo wrapper Setup.exe
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# plus data/*.txt compensation tables for the bay's specific probe + serial.
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$mnPath = 'C:\Enrollment\machine-number.txt'
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$asset = $null
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if (Test-Path -LiteralPath $mnPath) {
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$asset = (Get-Content -LiteralPath $mnPath -First 1 -ErrorAction SilentlyContinue).Trim()
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}
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if (-not $asset) {
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Write-WTLog "machine-number.txt missing or empty - skipping calibration apply" 'WARN'
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} else {
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$calDir = Join-Path $stagingRoot 'calibrations'
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$candidate = Get-ChildItem $calDir -Filter "CAL-${asset}_*.iso" -ErrorAction SilentlyContinue | Select-Object -First 1
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if (-not $candidate) {
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Write-WTLog "No cal ISO matched CAL-${asset}_*.iso in $calDir - skipping" 'WARN'
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} else {
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Write-WTLog "Mounting cal ISO: $($candidate.FullName)"
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try {
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$img = Mount-DiskImage -ImagePath $candidate.FullName -PassThru -ErrorAction Stop
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Start-Sleep -Seconds 2
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$calDrive = ($img | Get-Volume).DriveLetter
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Write-WTLog " mounted at ${calDrive}:"
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$calSetup = "${calDrive}:\Setup.exe"
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if (Test-Path -LiteralPath $calSetup) {
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Write-WTLog " running cal Setup.exe (may prompt - VB6 wrapper, same vintage as main installer)"
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# Cal ISO Setup.exe is tiny (135KB) - if it prompts, user has to click through.
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# Acceptable today; future: dark-deploy the data/*.txt files directly into
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# the FormTracePak data dir + skip Setup.exe.
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$p = Start-Process -FilePath $calSetup -WorkingDirectory "${calDrive}:\" -Wait -PassThru
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Write-WTLog " cal Setup.exe exit $($p.ExitCode)"
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} else {
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Write-WTLog " cal Setup.exe not found on ISO at $calSetup" 'WARN'
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}
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Dismount-DiskImage -ImagePath $candidate.FullName -ErrorAction SilentlyContinue | Out-Null
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Write-WTLog " cal ISO dismounted"
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} catch {
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Write-WTLog " Mount-DiskImage failed: $_" 'ERROR'
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}
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}
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}
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# ============================================================================
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# Step 4: OpenText auto-start at login (HostExplorer "WJ Shopfloor" session)
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# ============================================================================
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$autoStartLib = Join-Path $PSScriptRoot '..\Shopfloor\lib\Set-OpenTextAutoStart.ps1'
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if (Test-Path -LiteralPath $autoStartLib) {
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Write-WTLog "Calling $autoStartLib"
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& $autoStartLib
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} else {
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Write-WTLog "Set-OpenTextAutoStart.ps1 not found at $autoStartLib - OpenText auto-start NOT configured" 'WARN'
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}
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if (Get-Command Send-PxeStatus -ErrorAction SilentlyContinue) {
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$finalStatus = if ($rc -eq 0) { 'in_progress' } else { 'failed' }
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$finalErr = if ($rc -ne 0) { "Install-FromManifest exit $rc" } else { '' }
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Send-PxeStatus -Stage '09-Setup-WaxAndTrace: complete' -StageIndex 4 -StageTotal 8 -Status $finalStatus -Error_ $finalErr
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}
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Write-WTLog "================================================================"
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Write-WTLog "=== WaxTrace Setup session end ==="
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Write-WTLog "================================================================"
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try { Stop-Transcript | Out-Null } catch {}
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