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7 Commits

Author SHA1 Message Date
cproudlock
3703412baf Only zero is empty, and the last day is worth reading
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Two separate floors were collapsing a live cartridge into a spent one, and
removing either alone changes nothing.

EMPTY_LEVEL was 5, so everything at or below 5% was assigned daysleft 0
outright. The reasoning was that a printer at 1% is out of toner as far as
anyone standing at it is concerned. But the row exists to say how long is
left, and 2% draining a point a day has two days in it. Flooring put that
cartridge beside ones that genuinely are empty with no way back to the
difference. It is 0 now: empty means empty.

int(level / rate) then truncated the division, so anything under a full day
arrived as 0 whatever the floor did - a cartridge with six hours in it was
indistinguishable from one with nothing, and the band read it as empty.
daysleft is fractional now, rounded to two places, which is about a quarter of
an hour: finer than the estimate deserves, but it costs nothing and keeps the
ordering of two nearly-spent cartridges meaningful.

daysText reads in whatever unit carries meaning: "6 hours", "1 hour", "29 min",
"4 days". Below an hour it goes to minutes with a floor of one, because
rounding hours would land back on "empty" - the same bug one rung down.

BEHAVIOUR CHANGE worth knowing: a cartridge at 1-5% with NO history used to get
daysleft 0 from the floor and land on the order list. A rate needs two
readings; with none there is nothing to divide, and the old answer was right by
accident - it said "empty" about a level nobody had watched move. It now
reports 'no history' and shows under "No estimate yet". This reaches only
printers newly added to Zabbix; anything that got to 3% the ordinary way has
the history to forecast from.

Five existing tests pinned the old rule. They recorded a real decision, so they
are rewritten to the new one rather than deleted. One of them was passing for
the wrong reason: its series (2.0, 1.7, 1.4, 1.1) drops 0.9, under
MIN_DROP_FOR_ESTIMATE, so it never had a rate at all and only passed because
the floor short-circuited ahead of the rate check. It now uses a real 20-day
drop at a tenth of a point a day and asserts the ten days its docstring always
described.

The forecast fixture's black cartridge moves from 1% to 0% so the empty band
keeps its API-level coverage, and a magenta at 3% covers hours-left end to end.
2026-08-21 11:57:02 -04:00
cproudlock
875fde9f48 Fix what the last round of device fixes broke, and two dips it missed
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A review of d60ed60 and 8b9b936 found five things. Three were introduced by
those commits.

REFUSING A NAMED DEVICE MADE A MARKER PC CLAIM ITS OPERATION. _sync_partmarker
returned [] both for "not a marker PC" and for "a marker PC that linked
nothing", and the caller reads [] as the first - so a bay whose asset-id.txt
named something unresolvable fell through to the ordinary machine link, and for
a marker PC the machine number IS the operation. It took an active link to a
record that can only have one holder while several markers share it, and the
warning said "not linked". The previous behaviour minted a twin; this traded
that for a contested operation. None now means "not a marker PC" and is the only
answer that lets the machine link run; the response normalises it away so the
API shape is unchanged.

A DORMANT CHALLENGER WAS PROMOTED BY DELETING A FILE. Recording a challenger
dormant leaves a row that the next cycle finds as `reuse` and reactivated with
no incumbent check - so a second PC took a live device by its enrollment file
becoming unreadable. Both reuse branches re-check incumbency now, which is what
_sync_machine_link always did.

AN INCUMBENT UNDER ANOTHER COLLECTOR LABEL WAS INVISIBLE. Incumbency was queried
on our own label, but on a CMM the instrument IS the reported bay, so the
incumbent's link is the machine sync's row. A second PC naming that instrument
found no incumbent and linked actively: two live holders of one instrument, each
invisible to the other. Incumbency now counts any collector-owned label. A row
made BY HAND carries none of them and is still excluded - a person's link is not
the collector's to archive.

THE NETWORK FORM LOCKED OUT THE ROWS IT NEEDED TO FIX. Asset number is disabled
while editing, correctly, but the payload is built in script so the blank was
still sent - and the new server-side guard rejects it. A device with no asset
number could not be saved at all, and the field could not be typed into. It now
unlocks only for a record that loaded without one, with a hint saying why.

"2 in 4.0d" WAS THE LABEL LYING. Replacements are counted across the whole
history window; basisdays is only how long the current cartridge has been in.
Joining them with "in" claimed two changes inside four days - the exact shape
reported as unbelievable, except here the data was right. Now "2, this one 4.0d".

Two toner dips the same review found:

A MULTI-POLL OUTAGE STILL MINTED A PHANTOM SWAP. Only single readings were
dropped, so 90, 0, 0, 90 survived and 0 -> 90 scored as a change. Dips of any
length are handled now. One bad sample stays a candidate whatever the polling
cadence, because a reading is an instant; several consecutive low ones only
count as one outage when they are close together, since days at zero is a real
empty period. That time bound also separates an outage from a swap, ordinary
consumption, and a second swap, which have the same shape in levels alone.

THE DIP FILTER ATE REAL SWAPS OF NEARLY-FULL CARTRIDGES. Recovery was tested
with an absolute difference, so 95 then 5 then 100 read as a recovery because
100 and 95 are close, and the swap evidence was deleted. Toner only falls: a
recovery comes back at or BELOW where it left, a new cartridge comes back
higher.

The review also proved by reverting each feature that the previous tests did not
pin the median burn rate or the near-full rule - both passed with the bug
restored. Verified by the same method that all four toner behaviours now fail
when reverted, and the burst assertion is tight enough to tell 0.2 from 0.88.
2026-08-21 08:49:38 -04:00
cproudlock
0c0c7be439 A toner rate needs days behind it, not just readings
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Reported from the floor: two printers showing 81 and 83 percent, both forecast
to run out in a fortnight. That is a rate near 5.8 percent a day on a cartridge
barely touched.

burn_rate required four readings and a 2 point drop, and checked only that some
time had passed - not how much. Supply items are commonly polled every few
minutes, so four readings can span a quarter of an hour, and a 2 point drop
across fifteen minutes extrapolates to nearly 200 percent a day. The report then
sorted that confident wrong number into "soon", next to cartridges that really
are about to run out. It did not look broken; it looked urgent.

A rate now needs two days behind it. Two days is the smallest span that survives
a printer's daily rhythm, so one heavy morning does not become the whole picture.
Below that the answer is "not enough history yet", which the report already has
a home for: band() returns None and the row lands in the "No estimate yet"
section with its reason shown, rather than competing for attention with real
urgency.

This is the third face of the same fault. A phantom replacement truncated the
run - "2 replacements in 2.3 days" was the same printer saying so - and the rate
was then fitted to whatever short stub remained. The near-full rule and the dip
filter stop the truncation; this stops a stub from producing a number at all.
2026-08-20 17:23:34 -04:00
cproudlock
8b9b9363ee Toner: count cartridge changes that happened, and rate a burst as one burst
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Two things reported from the floor, one cause each.

"5 CHANGES IN 90 DAYS, THAT'S HARD TO BELIEVE." It was. A replacement was any
+10 rise between readings, with no check on where it landed, so two shapes that
are not swaps scored as swaps: a supply reading 0 or near-0 while it was out of
the machine and then reading normally again, and a coarse gauge ticking back up
after a reseat or a power cycle.

A swap must now also LAND near full, because that is what a new cartridge reads,
and a single dip that RECOVERS to roughly where it came from is dropped before
anything looks at it. The dip filter keys on shape rather than cause, which is
why it holds for all of them - a supply pulled out to be shaken, a door open
mid-poll, or a site whose preprocessing maps the Printer MIB's unknown
sentinels onto 0. It is NOT a Zabbix timeout: an item that does not answer
records nothing rather than writing a zero. A genuine near-empty reading before
a real swap does not recover, it jumps to full, so it survives and its swap
still counts.

find_replacements and current_run now read one predicate. When they disagreed, a
phantom rise reset the run and threw away the history the estimate needed - so
the bad count was quietly damaging the rate as well, which is why both were
wrong at once. Expect replacement counts to FALL and per-cartridge history to
lengthen.

A BURST BIASED THE RATE FOR THE LIFE OF THE CARTRIDGE. The rate was the slope
between the first and last reading of the run, and two endpoints cannot tell
"steady" from "burst then stopped". A cartridge that lost 20 percent in two days
and then barely moved for a month read as 0.83 percent/day forever after, so the
report kept promising it would run out long after printing slowed. It is now the
median of the per-interval rates: the burst is one interval among many rather
than one of two points. Rising intervals are dropped as noise; flat ones stay in
at zero, because a cartridge that did not move is real information. If every
interval is flat or rising yet the run dropped overall, it falls back to the
whole-run slope rather than reporting nothing.

Where the intervals disagree by 5x or more the rate carries a marker and an
explanation on hover. The number is still the best estimate available; the flag
stops it reading as a measurement.

The "Changed" column is "Replacements", and its cell says "2 in 90d" rather than
"2 / 90d", which was read as a date, a ratio and a version number.
2026-08-20 16:11:27 -04:00
cproudlock
3d83806135 Make the toner forecast an order, not a table
The report answers a purchasing question, and it was answering it in seven
columns, two tables and a rowspan. What someone actually needs from it is a
short list of what to buy.

So it opens with that list, grouped by part number with a quantity. Two
cartridges of the same part in different printers is a quantity of two, which
is the number an order needs and the one a per-printer table made the reader
count by hand. It covers what is empty plus what goes within a fortnight -
ordering only what is already empty means running empty. There is a copy
button, because it ends up pasted into a mail.

Below it the cartridges sit in urgency bands rather than in one long list
sorted by a number. The question is which pile a thing is in, and a pile that
is empty is worth seeing as empty. Everything past "empty" starts collapsed;
the order list above already covers the same ground in a tenth of the height.

The row is a cartridge now, not a printer, so it can carry its own part number,
its own level bar and its own countdown. Nesting supplies under a printer meant
opening a printer to find out whether anything on it needed doing.

Cartridges with no part mapped are counted on a single line rather than given
one each. They cannot be dropped, since that would quietly shorten the order,
and they cannot be ordered from here either - the job they represent is
mapping them, which is one job however many there are.

Bands and the order horizon are decided server-side, next to the arithmetic
that produces them, so a heading cannot disagree with what got added to the
list.

Checked against a fleet of 43 dev printers with real part mappings, driven by
a stub Zabbix - live Zabbix is not reachable from the dev box.
2026-08-13 13:08:39 -04:00
cproudlock
7d66551622 Forecast from the right end of the window, and from the level shown
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Four defects stacked into one nonsense report: cartridges at 20% claiming four
days, cartridges at 1% claiming weeks.

The root cause is a Zabbix API detail. `limit` caps the whole result set rather
than each item, and the query sorted ascending, so the cap kept the OLDEST rows
in the window. A four-cartridge printer polled every five minutes writes over
100k readings in 90 days; the forecast was fitted to the first few days of that
and nothing since. Every rate was real and every rate described a cartridge
thrown away three months ago. Nothing in the output looks wrong, which is why
it needed pinning in a test rather than a comment.

A 90-day burn rate does not need every individual poll, so a long window now
reads hourly trends - the table meant for this, a tenth of the rows, and kept
longer. Raw history serves short windows and any item a site keeps no trends
for. Both are fetched newest-first with the budget scaled per item.

Second, the countdown was computed from the last stored reading while the level
displayed was the live one, so the two could disagree by a whole cartridge. The
live level is now what the countdown divides. A live level far above the stored
run means it was swapped since the last reading, and that is reported as a
replacement rather than as a collapse in the burn rate.

Third, at or below 5% a cartridge reads as empty rather than as a slow drain.
At 1% losing a tenth of a point a day the arithmetic says ten days. The printer
is out of toner, and it is the first thing to order.

Fourth, the days-left column spanned the printer's rows, so the printer's
soonest figure was printed beside every supply it had. That alone accounts for
the shape of both complaints: a healthy cartridge wearing its neighbour's
deadline, and an empty one wearing a number that belonged to nothing on its row.

Also fixes float-typed supplies vanishing from any printer that also had an
integer-typed one - they live in different history tables and the fetch stopped
at whichever answered first.

Not verified against live data: Zabbix is not reachable from the dev box.
2026-08-13 10:54:23 -04:00
cproudlock
d109314123 Forecast when a printer runs out, and count what it has been through
The toner report says what is empty now. It could not say what to order, and
nothing recorded how fast anything drains - every level read was cached for
five minutes and then discarded.

Zabbix has been keeping the history all along; we simply never asked. One
history.get gives both answers, because a cartridge only goes DOWN while it is
in use: a rise is a replacement. Count the rises and you have how many
cartridges a printer has been through; fit a slope to the readings SINCE the
last rise and you have days-to-empty. Fitting across a replacement averages a
spent cartridge with a fresh one and describes neither.

Sorted by days left, which is the point. A cartridge at 60% dropping 5% a day
needs ordering before one sitting at 8% that has not moved in months, and a
level-sorted list ranks those backwards.

It refuses to guess. Too few readings, a level that has not moved enough - many
printers report in 10% steps and sit on a plateau for a fortnight - or a recent
replacement each produce no estimate and say which. Those printers are listed
separately rather than sorted in as 0 or as 999, since a printer without an
estimate is neither urgent nor safe. Estimates show what they rest on, because
"9 days from 21 days of readings" and "9 days from 2 readings" are not the same
claim.

A separate report card, not an extension of the toner report: that one is an
exceptions list a tech acts on today, this is an ordering view read monthly,
and the history query is heavier than the live read it would have slowed down.

The analysis is pure arithmetic over a list of readings, so the 14 tests cover
the noise wobble, the plateau, the swap, junk rows and division by zero without
needing Zabbix. Zabbix being unreachable is reported as such rather than
rendering an empty table that reads as "nothing is due".
2026-08-12 11:45:40 -04:00