Add UDC Performance Dashboard and Tool Health features

- Add displayudc.asp with Dashboard tab containing: - Production Trend chart (daily parts) - OOT Rate Trend chart (daily OOT %) - Machine Utilization chart (top 10 by runtime hours) - Top Operators chart (top 10 by parts produced) - Add tabs for drill-down: Live Activity, Operators, Machines, Parts, Quality/OOT, Timing, Activity Log, Tool Health, Uptime, IT Diagnostics - Add Tool Health section to displaymachine.asp UDC tab: - Summary cards (tools monitored, measurements, OOT count) - Tool status table with health indicators - Recent OOT events display - Add UDC API endpoints in api.asp: - getUDCPartRuns, getUDCOperatorStats, getUDCMachineStats, getUDCManualTiming - Add sql/udctables.sql schema for UDC data storage - Update docs/API.md with UDC endpoint documentation 🤖 Generated with [Claude Code](https://claude.com/claude-code) Co-Authored-By: Claude <noreply@anthropic.com>
2025-12-16 07:54:13 -05:00
parent 95072d96fc
commit 91fe5a6c66
6 changed files with 3298 additions and 105 deletions
--- a/docs/API.md
+++ b/docs/API.md
@@ -906,6 +906,191 @@ Monitor these metrics:

 ---

+## UDC Log Data Endpoints
+
+These endpoints provide access to parsed UDC (Universal Data Collector) log data for management reporting.
+
+### 5. `getUDCPartRuns`
+
+**Purpose:** Get part run data with cycle times and measurement counts
+
+**Method:** GET
+
+**Parameters (all optional):**
+- `machinenumber` - Filter by machine number (e.g., "3110")
+- `startdate` - Start date filter (YYYY-MM-DD)
+- `enddate` - End date filter (YYYY-MM-DD)
+- `badgenumber` - Filter by operator badge
+
+**Response:**
+```json
+{
+  "success": true,
+  "partruns": [
+    {
+      "partrunid": 123,
+      "machinenumber": "3110",
+      "partnumber": "4096525-725G01",
+      "opernumber": "00602",
+      "serialnumber": "FGB0T7LH",
+      "programname": "03100042",
+      "jobnumber": "8J2R4",
+      "badgenumber": "020620BZ",
+      "programstart": "11/19/2025 10:02:53 AM",
+      "programend": "11/20/2025 2:05:16 AM",
+      "cycletime": 57743,
+      "changeover": 720,
+      "measurementcount": 205,
+      "manualcount": 25,
+      "probecount": 180,
+      "ootcount": 1
+    }
+  ]
+}
+```
+
+**Example:**
+```bash
+curl "http://server/api.asp?action=getUDCPartRuns&machinenumber=3110&startdate=2025-11-01"
+```
+
+---
+
+### 6. `getUDCOperatorStats`
+
+**Purpose:** Get aggregated operator statistics including average cycle times and manual response times
+
+**Method:** GET
+
+**Parameters (all optional):**
+- `startdate` - Start date filter (YYYY-MM-DD)
+- `enddate` - End date filter (YYYY-MM-DD)
+
+**Response:**
+```json
+{
+  "success": true,
+  "operators": [
+    {
+      "badgenumber": "020620BZ",
+      "partsrun": 156,
+      "avgcycletime": 19347,
+      "avgchangeover": 5000,
+      "avgmanualtime": 245,
+      "totalmeasurements": 27920,
+      "totalmanual": 3500,
+      "totaloot": 10,
+      "firstrun": "11/1/2025 9:15:51 AM",
+      "lastrun": "12/10/2025 6:54:28 AM"
+    }
+  ]
+}
+```
+
+**Example:**
+```bash
+curl "http://server/api.asp?action=getUDCOperatorStats&startdate=2025-11-01&enddate=2025-12-31"
+```
+
+---
+
+### 7. `getUDCMachineStats`
+
+**Purpose:** Get aggregated machine statistics including parts produced and OOT rates
+
+**Method:** GET
+
+**Parameters (all optional):**
+- `startdate` - Start date filter (YYYY-MM-DD)
+- `enddate` - End date filter (YYYY-MM-DD)
+
+**Response:**
+```json
+{
+  "success": true,
+  "machines": [
+    {
+      "machinenumber": "4003",
+      "partsrun": 156,
+      "avgcycletime": 19347,
+      "avgchangeover": 5000,
+      "totalmeasurements": 27920,
+      "totaloot": 10,
+      "firstrun": "5/4/2025 9:15:51 AM",
+      "lastrun": "6/17/2025 6:54:28 AM"
+    }
+  ]
+}
+```
+
+**Example:**
+```bash
+curl "http://server/api.asp?action=getUDCMachineStats"
+```
+
+---
+
+### 8. `getUDCManualTiming`
+
+**Purpose:** Get manual data entry response times (time from request prompt to operator entry)
+
+**Method:** GET
+
+**Parameters (all optional):**
+- `machinenumber` - Filter by machine number
+- `startdate` - Start date filter (YYYY-MM-DD)
+- `enddate` - End date filter (YYYY-MM-DD)
+
+**Response:**
+```json
+{
+  "success": true,
+  "manualrequests": [
+    {
+      "requestid": 123,
+      "badgenumber": "020620BZ",
+      "machinenumber": "3110",
+      "requesttime": "11/19/2025 10:00:27 AM",
+      "responsetime": "11/19/2025 10:05:31 AM",
+      "responseseconds": 304,
+      "description": "GAGE CUT STG4 BLADE DROP"
+    }
+  ]
+}
+```
+
+**Example:**
+```bash
+curl "http://server/api.asp?action=getUDCManualTiming&machinenumber=3110"
+```
+
+---
+
+## UDC Data Import
+
+UDC log files are imported using the Python parser at `/home/camp/projects/UDC/parser/udcparser.py`.
+
+**Usage:**
+```bash
+# Import all log files from default directory
+python3 udcparser.py
+
+# Import specific file
+python3 udcparser.py --file /path/to/UDC_Log_3110.log
+
+# Specify custom directory
+python3 udcparser.py --dir /path/to/logs
+```
+
+**Database Tables:**
+- `udcsessions` - Log file sessions
+- `udcparts` - Part runs with cycle times
+- `udcmeasurements` - Individual measurements (PROCESSDATA, TOOLDATA)
+- `udcevents` - Item crossings, messages
+- `udcmanualrequests` - Manual data entry timing
+
+---
+
 ## Future Enhancements

 ### Planned Features:
@@ -926,7 +1111,7 @@ Monitor these metrics:

 ---

-**Version:** 1.1
-**Last Updated:** 2025-12-11
+**Version:** 1.2
+**Last Updated:** 2025-12-12
 **Maintained By:** ShopDB Development Team
 **Support:** Review `/logs/api.log` for troubleshooting