Add UDC Performance Dashboard and Tool Health features

- Add displayudc.asp with Dashboard tab containing:
  - Production Trend chart (daily parts)
  - OOT Rate Trend chart (daily OOT %)
  - Machine Utilization chart (top 10 by runtime hours)
  - Top Operators chart (top 10 by parts produced)
- Add tabs for drill-down: Live Activity, Operators, Machines, Parts,
  Quality/OOT, Timing, Activity Log, Tool Health, Uptime, IT Diagnostics

- Add Tool Health section to displaymachine.asp UDC tab:
  - Summary cards (tools monitored, measurements, OOT count)
  - Tool status table with health indicators
  - Recent OOT events display

- Add UDC API endpoints in api.asp:
  - getUDCPartRuns, getUDCOperatorStats, getUDCMachineStats, getUDCManualTiming

- Add sql/udctables.sql schema for UDC data storage

- Update docs/API.md with UDC endpoint documentation

🤖 Generated with [Claude Code](https://claude.com/claude-code)

Co-Authored-By: Claude <noreply@anthropic.com>

api.asp

@@ -49,10 +49,14 @@ Select Case action
         GetRecordedIP()
     Case "updateMachinePositions"
         UpdateMachinePositions()
-    Case "logDNCEvent"
+    Case "getUDCPartRuns"
-        LogDNCEvent()
+        GetUDCPartRuns()
-    Case "getDNCStats"
+    Case "getUDCOperatorStats"
-        GetDNCStats()
+        GetUDCOperatorStats()
+    Case "getUDCMachineStats"
+        GetUDCMachineStats()
+    Case "getUDCManualTiming"
+        GetUDCManualTiming()
     Case Else
         SendError "Invalid action: " & action
 End Select
@@ -2546,99 +2550,47 @@ Sub UpdateMachinePositions()
 End Sub
 
 ' ============================================================================
-' eDNC SPECIAL CHARACTER FIX - LOGGING
+' UDC LOG DATA ENDPOINTS
 ' ============================================================================
 
-Sub LogDNCEvent()
+Sub GetUDCPartRuns()
     On Error Resume Next
 
-    ' Get parameters
+    ' Get optional filters
-    Dim hostname, filename, eventAction, bytesRemoved, version, message
+    Dim machinenumber, startdate, enddate, badgenumber
-    hostname = Trim(Request.Form("hostname") & "")
+    machinenumber = Trim(Request.QueryString("machinenumber") & "")
-    filename = Trim(Request.Form("filename") & "")
+    startdate = Trim(Request.QueryString("startdate") & "")
-    eventAction = Trim(Request.Form("eventType") & "")
+    enddate = Trim(Request.QueryString("enddate") & "")
-    bytesRemoved = Request.Form("bytesRemoved")
+    badgenumber = Trim(Request.QueryString("badgenumber") & "")
-    version = Trim(Request.Form("version") & "")
-    message = Trim(Request.Form("message") & "")
 
-    ' Validate required fields
+    ' Build query
-    If hostname = "" Or eventAction = "" Then
+    Dim sql, conditions
-        SendError "hostname and eventType are required"
+    sql = "SELECT p.partrunid, s.machinenumber, p.partnumber, p.opernumber, p.serialnumber, " & _
-        Exit Sub
+          "p.programname, p.jobnumber, p.badgenumber, p.programstart, p.programend, " & _
+          "p.cycletime, p.changeover, p.measurementcount, p.manualcount, p.probecount, p.ootcount " & _
+          "FROM udcparts p " & _
+          "JOIN udcsessions s ON p.sessionid = s.sessionid "
+
+    conditions = ""
+    If machinenumber <> "" Then
+        conditions = conditions & " AND s.machinenumber = '" & Replace(machinenumber, "'", "''") & "'"
+    End If
+    If startdate <> "" Then
+        conditions = conditions & " AND p.programstart >= '" & Replace(startdate, "'", "''") & "'"
+    End If
+    If enddate <> "" Then
+        conditions = conditions & " AND p.programstart <= '" & Replace(enddate, "'", "''") & " 23:59:59'"
+    End If
+    If badgenumber <> "" Then
+        conditions = conditions & " AND p.badgenumber = '" & Replace(badgenumber, "'", "''") & "'"
     End If
 
-    ' Default bytesRemoved to 0 if not numeric
+    If conditions <> "" Then
-    If Not IsNumeric(bytesRemoved) Or bytesRemoved = "" Then bytesRemoved = 0
+        sql = sql & " WHERE 1=1 " & conditions
-
-    ' Get machineid from hostname (required for logging)
-    Dim safeHostname, machineid, rsLookup
-    safeHostname = Replace(hostname, "'", "''")
-    Set rsLookup = objConn.Execute("SELECT machineid FROM machines WHERE UPPER(hostname) = UPPER('" & safeHostname & "') AND pctypeid IS NOT NULL LIMIT 1")
-
-    If rsLookup.EOF Then
-        rsLookup.Close
-        Set rsLookup = Nothing
-        SendError "Unknown hostname: " & hostname
-        Exit Sub
     End If
+    sql = sql & " ORDER BY p.programstart DESC LIMIT 1000"
 
-    machineid = CLng(rsLookup("machineid"))
+    Dim rs
-    rsLookup.Close
-    Set rsLookup = Nothing
-
-    ' Sanitize remaining inputs
-    Dim safeFilename, safeAction, safeVersion, safeMessage
-    safeFilename = Replace(filename, "'", "''")
-    safeAction = Replace(eventAction, "'", "''")
-    safeVersion = Replace(version, "'", "''")
-    safeMessage = Replace(message, "'", "''")
-
-    ' Insert log entry using machineid
-    Dim insertSQL
-    insertSQL = "INSERT INTO ednclogs (machineid, filename, action, bytes_removed, version, message) " & _
-                "VALUES (" & machineid & ", '" & safeFilename & "', '" & safeAction & "', " & _
-                CLng(bytesRemoved) & ", '" & safeVersion & "', '" & safeMessage & "')"
-    objConn.Execute insertSQL
-
-    If Err.Number <> 0 Then
-        SendError "Failed to log event: " & Err.Description
-        Exit Sub
-    End If
-
-    ' Track in installedapps (appid 79 = eDNC Special Character Fix)
-    Dim edncAppId, rsApp
-    edncAppId = 79
-
-    ' Check if already in installedapps
-    Set rsApp = objConn.Execute("SELECT installedappid FROM installedapps WHERE machineid = " & machineid & " AND appid = " & edncAppId)
-    If rsApp.EOF Then
-        ' Insert new record
-        objConn.Execute "INSERT INTO installedapps (appid, machineid, isactive) VALUES (" & edncAppId & ", " & machineid & ", 1)"
-    End If
-    rsApp.Close
-    Set rsApp = Nothing
-
-    ' Send success response
-    Response.Write "{""success"":true,""message"":""Event logged""}"
-End Sub
-
-Sub GetDNCStats()
-    On Error Resume Next
-
-    ' Get stats derived from ednclogs, joined to machines for hostname
-    Dim sql, rs
-    sql = "SELECT m.hostname, " & _
-          "(SELECT version FROM ednclogs WHERE machineid = l.machineid ORDER BY created DESC LIMIT 1) AS version, " & _
-          "MIN(l.created) AS first_seen, " & _
-          "MAX(l.created) AS last_seen, " & _
-          "SUM(CASE WHEN l.action = 'cleaned' THEN 1 ELSE 0 END) AS total_cleaned, " & _
-          "SUM(CASE WHEN l.action = 'failed' THEN 1 ELSE 0 END) AS total_failed, " & _
-          "(SELECT COUNT(*) FROM ednclogs WHERE machineid = l.machineid AND created > DATE_SUB(NOW(), INTERVAL 24 HOUR)) AS events_24h " & _
-          "FROM ednclogs l " & _
-          "INNER JOIN machines m ON l.machineid = m.machineid " & _
-          "GROUP BY l.machineid, m.hostname " & _
-          "ORDER BY last_seen DESC"
-
     Set rs = objConn.Execute(sql)
 
     If Err.Number <> 0 Then
@@ -2648,7 +2600,7 @@ Sub GetDNCStats()
 
     ' Build JSON response
     Dim json, first
-    json = "{""success"":true,""installations"":["
+    json = "{""success"":true,""partruns"":["
     first = True
 
     Do While Not rs.EOF
@@ -2656,22 +2608,236 @@ Sub GetDNCStats()
         first = False
 
         json = json & "{" & _
-               """hostname"":""" & (rs("hostname") & "") & """," & _
+               """partrunid"":" & CLng(rs("partrunid") & "0") & "," & _
-               """version"":""" & (rs("version") & "") & """," & _
+               """machinenumber"":""" & (rs("machinenumber") & "") & """," & _
-               """firstSeen"":""" & (rs("first_seen") & "") & """," & _
+               """partnumber"":""" & (rs("partnumber") & "") & """," & _
-               """lastSeen"":""" & (rs("last_seen") & "") & """," & _
+               """opernumber"":""" & (rs("opernumber") & "") & """," & _
-               """totalCleaned"":" & (rs("total_cleaned") + 0) & "," & _
+               """serialnumber"":""" & (rs("serialnumber") & "") & """," & _
-               """totalFailed"":" & (rs("total_failed") + 0) & "," & _
+               """programname"":""" & (rs("programname") & "") & """," & _
-               """events24h"":" & (rs("events_24h") + 0) & _
+               """jobnumber"":""" & (rs("jobnumber") & "") & """," & _
+               """badgenumber"":""" & (rs("badgenumber") & "") & """," & _
+               """programstart"":""" & (rs("programstart") & "") & """," & _
+               """programend"":""" & (rs("programend") & "") & """," & _
+               """cycletime"":" & CLng(rs("cycletime") & "0") & "," & _
+               """changeover"":" & CLng(rs("changeover") & "0") & "," & _
+               """measurementcount"":" & CLng(rs("measurementcount") & "0") & "," & _
+               """manualcount"":" & CLng(rs("manualcount") & "0") & "," & _
+               """probecount"":" & CLng(rs("probecount") & "0") & "," & _
+               """ootcount"":" & CLng(rs("ootcount") & "0") & _
                "}"
         rs.MoveNext
     Loop
 
     json = json & "]}"
-
     rs.Close
     Set rs = Nothing
 
+    Response.ContentType = "application/json"
+    Response.Write json
+End Sub
+
+Sub GetUDCOperatorStats()
+    On Error Resume Next
+
+    Dim startdate, enddate
+    startdate = Trim(Request.QueryString("startdate") & "")
+    enddate = Trim(Request.QueryString("enddate") & "")
+
+    Dim sql, conditions
+    sql = "SELECT p.badgenumber, COUNT(*) AS partsrun, " & _
+          "AVG(p.cycletime) AS avgcycletime, AVG(p.changeover) AS avgchangeover, " & _
+          "SUM(p.measurementcount) AS totalmeasurements, SUM(p.manualcount) AS totalmanual, " & _
+          "SUM(p.ootcount) AS totaloot, MIN(p.programstart) AS firstrun, MAX(p.programend) AS lastrun, " & _
+          "(SELECT AVG(mr.responseseconds) FROM udcmanualrequests mr " & _
+          " JOIN udcparts p2 ON mr.partrunid = p2.partrunid WHERE p2.badgenumber = p.badgenumber) AS avgmanualtime " & _
+          "FROM udcparts p " & _
+          "WHERE p.badgenumber IS NOT NULL AND p.badgenumber != '' "
+
+    If startdate <> "" Then
+        sql = sql & " AND p.programstart >= '" & Replace(startdate, "'", "''") & "'"
+    End If
+    If enddate <> "" Then
+        sql = sql & " AND p.programstart <= '" & Replace(enddate, "'", "''") & " 23:59:59'"
+    End If
+
+    sql = sql & " GROUP BY p.badgenumber ORDER BY partsrun DESC"
+
+    Dim rs
+    Set rs = objConn.Execute(sql)
+
+    If Err.Number <> 0 Then
+        SendError "Database error: " & Err.Description
+        Exit Sub
+    End If
+
+    Dim json, first
+    Dim avgCycle, avgChange, avgManual
+    json = "{""success"":true,""operators"":["
+    first = True
+
+    Do While Not rs.EOF
+        If Not first Then json = json & ","
+        first = False
+
+        If IsNull(rs("avgcycletime")) Then avgCycle = 0 Else avgCycle = Round(CDbl(rs("avgcycletime")), 0)
+        If IsNull(rs("avgchangeover")) Then avgChange = 0 Else avgChange = Round(CDbl(rs("avgchangeover")), 0)
+        If IsNull(rs("avgmanualtime")) Then avgManual = 0 Else avgManual = Round(CDbl(rs("avgmanualtime")), 0)
+
+        json = json & "{" & _
+               """badgenumber"":""" & (rs("badgenumber") & "") & """," & _
+               """partsrun"":" & CLng(rs("partsrun") & "0") & "," & _
+               """avgcycletime"":" & avgCycle & "," & _
+               """avgchangeover"":" & avgChange & "," & _
+               """avgmanualtime"":" & avgManual & "," & _
+               """totalmeasurements"":" & CLng(rs("totalmeasurements") & "0") & "," & _
+               """totalmanual"":" & CLng(rs("totalmanual") & "0") & "," & _
+               """totaloot"":" & CLng(rs("totaloot") & "0") & "," & _
+               """firstrun"":""" & (rs("firstrun") & "") & """," & _
+               """lastrun"":""" & (rs("lastrun") & "") & """" & _
+               "}"
+        rs.MoveNext
+    Loop
+
+    json = json & "]}"
+    rs.Close
+    Set rs = Nothing
+
+    Response.ContentType = "application/json"
+    Response.Write json
+End Sub
+
+Sub GetUDCMachineStats()
+    On Error Resume Next
+
+    Dim startdate, enddate
+    startdate = Trim(Request.QueryString("startdate") & "")
+    enddate = Trim(Request.QueryString("enddate") & "")
+
+    Dim sql
+    sql = "SELECT s.machinenumber, COUNT(*) AS partsrun, " & _
+          "AVG(p.cycletime) AS avgcycletime, AVG(p.changeover) AS avgchangeover, " & _
+          "SUM(p.measurementcount) AS totalmeasurements, SUM(p.ootcount) AS totaloot, " & _
+          "MIN(p.programstart) AS firstrun, MAX(p.programend) AS lastrun " & _
+          "FROM udcparts p " & _
+          "JOIN udcsessions s ON p.sessionid = s.sessionid "
+
+    If startdate <> "" Or enddate <> "" Then
+        sql = sql & " WHERE 1=1 "
+        If startdate <> "" Then
+            sql = sql & " AND p.programstart >= '" & Replace(startdate, "'", "''") & "'"
+        End If
+        If enddate <> "" Then
+            sql = sql & " AND p.programstart <= '" & Replace(enddate, "'", "''") & " 23:59:59'"
+        End If
+    End If
+
+    sql = sql & " GROUP BY s.machinenumber ORDER BY partsrun DESC"
+
+    Dim rs
+    Set rs = objConn.Execute(sql)
+
+    If Err.Number <> 0 Then
+        SendError "Database error: " & Err.Description
+        Exit Sub
+    End If
+
+    Dim json, first
+    Dim avgCycle, avgChange
+    json = "{""success"":true,""machines"":["
+    first = True
+
+    Do While Not rs.EOF
+        If Not first Then json = json & ","
+        first = False
+
+        If IsNull(rs("avgcycletime")) Then avgCycle = 0 Else avgCycle = Round(CDbl(rs("avgcycletime")), 0)
+        If IsNull(rs("avgchangeover")) Then avgChange = 0 Else avgChange = Round(CDbl(rs("avgchangeover")), 0)
+
+        json = json & "{" & _
+               """machinenumber"":""" & (rs("machinenumber") & "") & """," & _
+               """partsrun"":" & CLng(rs("partsrun") & "0") & "," & _
+               """avgcycletime"":" & avgCycle & "," & _
+               """avgchangeover"":" & avgChange & "," & _
+               """totalmeasurements"":" & CLng(rs("totalmeasurements") & "0") & "," & _
+               """totaloot"":" & CLng(rs("totaloot") & "0") & "," & _
+               """firstrun"":""" & (rs("firstrun") & "") & """," & _
+               """lastrun"":""" & (rs("lastrun") & "") & """" & _
+               "}"
+        rs.MoveNext
+    Loop
+
+    json = json & "]}"
+    rs.Close
+    Set rs = Nothing
+
+    Response.ContentType = "application/json"
+    Response.Write json
+End Sub
+
+Sub GetUDCManualTiming()
+    On Error Resume Next
+
+    Dim machinenumber, startdate, enddate
+    machinenumber = Trim(Request.QueryString("machinenumber") & "")
+    startdate = Trim(Request.QueryString("startdate") & "")
+    enddate = Trim(Request.QueryString("enddate") & "")
+
+    Dim sql, conditions
+    sql = "SELECT mr.requestid, p.badgenumber, s.machinenumber, " & _
+          "mr.requesttime, mr.responsetime, mr.responseseconds, mr.description " & _
+          "FROM udcmanualrequests mr " & _
+          "JOIN udcparts p ON mr.partrunid = p.partrunid " & _
+          "JOIN udcsessions s ON p.sessionid = s.sessionid "
+
+    conditions = ""
+    If machinenumber <> "" Then
+        conditions = conditions & " AND s.machinenumber = '" & Replace(machinenumber, "'", "''") & "'"
+    End If
+    If startdate <> "" Then
+        conditions = conditions & " AND mr.requesttime >= '" & Replace(startdate, "'", "''") & "'"
+    End If
+    If enddate <> "" Then
+        conditions = conditions & " AND mr.requesttime <= '" & Replace(enddate, "'", "''") & " 23:59:59'"
+    End If
+
+    If conditions <> "" Then
+        sql = sql & " WHERE 1=1 " & conditions
+    End If
+    sql = sql & " ORDER BY mr.requesttime DESC LIMIT 1000"
+
+    Dim rs
+    Set rs = objConn.Execute(sql)
+
+    If Err.Number <> 0 Then
+        SendError "Database error: " & Err.Description
+        Exit Sub
+    End If
+
+    Dim json, first
+    json = "{""success"":true,""manualrequests"":["
+    first = True
+
+    Do While Not rs.EOF
+        If Not first Then json = json & ","
+        first = False
+
+        json = json & "{" & _
+               """requestid"":" & CLng(rs("requestid") & "0") & "," & _
+               """badgenumber"":""" & (rs("badgenumber") & "") & """," & _
+               """machinenumber"":""" & (rs("machinenumber") & "") & """," & _
+               """requesttime"":""" & (rs("requesttime") & "") & """," & _
+               """responsetime"":""" & (rs("responsetime") & "") & """," & _
+               """responseseconds"":" & CLng(rs("responseseconds") & "0") & "," & _
+               """description"":""" & Replace(rs("description") & "", """", "\""") & """" & _
+               "}"
+        rs.MoveNext
+    Loop
+
+    json = json & "]}"
+    rs.Close
+    Set rs = Nothing
+
+    Response.ContentType = "application/json"
     Response.Write json
 End Sub
 

displaymachine.asp

@@ -112,6 +112,24 @@
 		Response.Redirect("default.asp")
 		Response.End
 	End If
+
+	' Check if machine has UDC data (only for equipment with machinenumber)
+	Dim rsUDCCheck, hasUDCData, strSQL2, machineNum
+	hasUDCData = False
+	machineNum = rs("machinenumber") & ""
+	If machineNum <> "" Then
+		strSQL2 = "SELECT COUNT(*) as cnt FROM udcparts p " & _
+		          "JOIN udcsessions s ON p.sessionid = s.sessionid " & _
+		          "WHERE s.machinenumber = ?"
+		Set rsUDCCheck = ExecuteParameterizedQuery(objConn, strSQL2, Array(machineNum))
+		If Not rsUDCCheck Is Nothing Then
+			If Not rsUDCCheck.EOF Then
+			    If CLng(rsUDCCheck("cnt") & "0") > 0 Then hasUDCData = True
+			End If
+			rsUDCCheck.Close
+			Set rsUDCCheck = Nothing
+		End If
+	End If
 %>
 
 <body class="bg-theme <%=Server.HTMLEncode(theme)%>">
@@ -143,6 +161,12 @@
                 <h5 class="card-text"><%=Server.HTMLEncode(rs("machinetype") & "")%></h5>
                 <%' machinedescription column doesn't exist in Phase 2 schema %>
                 <p class="card-text"><%=Server.HTMLEncode(rs("machinenotes") & "")%></p>
+<%
+                ' Only show Print Badge for equipment (has machinenumber), not servers/network devices
+                If Trim(rs("machinenumber") & "") <> "" Then
+%>
+                <a href="./printbadge.asp?machineid=<%=Server.HTMLEncode(machineid)%>" target="_blank" class="btn btn-primary btn-sm mt-3">Print Badge</a>
+<%              End If %>
             </div>
 
         </div>
@@ -168,6 +192,11 @@
                 <li class="nav-item">
                     <a href="javascript:void();" data-target="#applications" data-toggle="pill" class="nav-link"><i class="zmdi zmdi-apps"></i> <span class="hidden-xs">Applications</span></a>
                 </li>
+<% End If %>
+<% If hasUDCData Then %>
+                <li class="nav-item">
+                    <a href="javascript:void();" data-target="#udc" data-toggle="pill" class="nav-link"><i class="zmdi zmdi-chart"></i> <span class="hidden-xs">UDC</span></a>
+                </li>
 <% End If %>
                 <li class="nav-item">
                     <a href="./machineedit.asp?machineid=<%=Server.HTMLEncode(machineid)%>" class="nav-link" style="background: linear-gradient(45deg, #667eea 0%, #764ba2 100%); color: white;"><i class="zmdi zmdi-edit"></i> <span class="hidden-xs">Edit Machine</span></a>
@@ -408,6 +437,7 @@ End If
                                 <tr>
                                     <th>PC Hostname</th>
                                     <th>IP Address</th>
+                                    <th>Location</th>
                                     <th>Relationship</th>
                                 </tr>
                             </thead>
@@ -416,7 +446,8 @@ End If
     ' Query PCs that control this machine (directly or via dualpath)
     ' Check both directions - the PC is identified by pctypeid IS NOT NULL
     ' Use GROUP_CONCAT to combine multiple IPs into one row per PC
-    strSQL2 = "SELECT m.machineid, m.machinenumber, m.hostname, GROUP_CONCAT(DISTINCT c.address ORDER BY c.address SEPARATOR ', ') as address, 'Controls' as relationshiptype " & _
+    strSQL2 = "SELECT m.machineid, m.machinenumber, m.hostname, " & _
+              "GROUP_CONCAT(DISTINCT c.address ORDER BY c.address SEPARATOR ', ') as address, 'Controls' as relationshiptype " & _
               "FROM machinerelationships mr " & _
               "JOIN machines m ON (mr.machineid = m.machineid OR mr.related_machineid = m.machineid) " & _
               "LEFT JOIN communications c ON m.machineid = c.machineid AND c.comstypeid IN (1, 3) AND c.isactive = 1 " & _
@@ -425,11 +456,11 @@ End If
               "GROUP BY m.machineid, m.machinenumber, m.hostname"
     Set rs2 = ExecuteParameterizedQuery(objConn, strSQL2, Array(machineid, machineid, machineid))
 
+    Dim pcHostname, pcIP, pcMachineID
     If rs2.EOF Then
-        Response.Write("<tr><td colspan='3' class='text-muted text-center'>No controlling PC assigned</td></tr>")
+        Response.Write("<tr><td colspan='4' class='text-muted text-center'>No controlling PC assigned</td></tr>")
     Else
         Do While Not rs2.EOF
-            Dim pcHostname, pcIP, pcMachineID
             pcHostname = rs2("hostname") & ""
             pcIP = rs2("address") & ""
             pcMachineID = rs2("machineid")
@@ -440,6 +471,7 @@ End If
             Response.Write("<tr>")
             Response.Write("<td><a href='./displaypc.asp?machineid=" & pcMachineID & "'>" & Server.HTMLEncode(pcHostname) & "</a></td>")
             Response.Write("<td>" & pcIP & "</td>")
+            Response.Write("<td class='text-center'><a href='#' class='location-link text-info' data-machineid='" & pcMachineID & "' data-name='" & Server.HTMLEncode(pcHostname) & "'><i class='zmdi zmdi-pin' style='font-size:1.2rem;'></i></a></td>")
             Response.Write("<td><span class='badge badge-primary'>" & Server.HTMLEncode(rs2("relationshiptype") & "") & "</span></td>")
             Response.Write("</tr>")
             rs2.MoveNext
@@ -787,6 +819,338 @@ End If
                     </table>
                   </div>
                 </div>
+<% End If %>
+<% If hasUDCData Then %>
+                <div class="tab-pane" id="udc">
+                    <h5 class="mb-3">UDC Performance Data</h5>
+
+                    <!-- Today's Stats Summary Cards -->
+                    <div class="row mb-4">
+<%
+' Get today's UDC stats for this machine
+Dim rsUDCToday, todayParts, todayOOT, todayAvgCycle, todayLastBadge
+strSQL2 = "SELECT COUNT(*) as partstoday, " & _
+          "SUM(ootcount) as oottoday, " & _
+          "AVG(cycletime) as avgcycle, " & _
+          "(SELECT badgenumber FROM udcparts p2 JOIN udcsessions s2 ON p2.sessionid = s2.sessionid " & _
+          " WHERE s2.machinenumber = ? ORDER BY p2.programend DESC LIMIT 1) as lastbadge " & _
+          "FROM udcparts p " & _
+          "JOIN udcsessions s ON p.sessionid = s.sessionid " & _
+          "WHERE s.machinenumber = ? AND DATE(p.programstart) = CURDATE()"
+Set rsUDCToday = ExecuteParameterizedQuery(objConn, strSQL2, Array(rs("machinenumber") & "", rs("machinenumber") & ""))
+If Not rsUDCToday.EOF Then
+    todayParts = CLng(rsUDCToday("partstoday") & "0")
+    todayOOT = CLng(rsUDCToday("oottoday") & "0")
+    If Not IsNull(rsUDCToday("avgcycle")) Then
+        todayAvgCycle = FormatNumber(CDbl(rsUDCToday("avgcycle")) / 60, 1)
+    Else
+        todayAvgCycle = "0"
+    End If
+    todayLastBadge = rsUDCToday("lastbadge") & ""
+Else
+    todayParts = 0
+    todayOOT = 0
+    todayAvgCycle = "0"
+    todayLastBadge = ""
+End If
+rsUDCToday.Close
+Set rsUDCToday = Nothing
+%>
+                        <div class="col-md-3">
+                            <div class="card bg-success text-white">
+                                <div class="card-body text-center">
+                                    <h3 class="mb-0"><%=todayParts%></h3>
+                                    <small>Parts Today</small>
+                                </div>
+                            </div>
+                        </div>
+                        <div class="col-md-3">
+                            <div class="card bg-info text-white">
+                                <div class="card-body text-center">
+                                    <h3 class="mb-0"><%=todayAvgCycle%>m</h3>
+                                    <small>Avg Cycle Time</small>
+                                </div>
+                            </div>
+                        </div>
+                        <div class="col-md-3">
+                            <div class="card <% If todayOOT > 0 Then Response.Write("bg-danger") Else Response.Write("bg-secondary") End If %> text-white">
+                                <div class="card-body text-center">
+                                    <h3 class="mb-0"><%=todayOOT%></h3>
+                                    <small>OOT Today</small>
+                                </div>
+                            </div>
+                        </div>
+                        <div class="col-md-3">
+                            <div class="card bg-primary text-white">
+                                <div class="card-body text-center">
+                                    <h3 class="mb-0"><%If todayLastBadge <> "" Then Response.Write(Server.HTMLEncode(todayLastBadge)) Else Response.Write("-")%></h3>
+                                    <small>Current Operator</small>
+                                </div>
+                            </div>
+                        </div>
+                    </div>
+
+                    <!-- Recent Activity Log -->
+                    <h6 class="mb-2"><i class="zmdi zmdi-time-restore"></i> Recent Activity</h6>
+                    <div class="table-responsive mb-4">
+                        <table class="table table-hover table-striped table-sm">
+                            <thead>
+                                <tr>
+                                    <th>Time</th>
+                                    <th>Type</th>
+                                    <th>Badge</th>
+                                    <th>Details</th>
+                                </tr>
+                            </thead>
+                            <tbody>
+<%
+' Get recent activity (violations + badge changes) for this machine
+Dim rsActivity, actBadge
+strSQL2 = "SELECT * FROM (" & _
+          "SELECT eventtime, 'Violation' as acttype, badgenumber, " & _
+          "CONCAT(crossingdesc, ': ', previousval, ' -> ', currentval) as details " & _
+          "FROM udcviolations WHERE machinenumber = ? " & _
+          "UNION ALL " & _
+          "SELECT eventtime, 'Badge Change' as acttype, badgenumber, details " & _
+          "FROM udcheaderupdates WHERE machinenumber = ? " & _
+          ") combined ORDER BY eventtime DESC LIMIT 15"
+Set rsActivity = ExecuteParameterizedQuery(objConn, strSQL2, Array(rs("machinenumber") & "", rs("machinenumber") & ""))
+If rsActivity.EOF Then
+    Response.Write("<tr><td colspan='4' class='text-muted text-center'>No recent activity</td></tr>")
+Else
+    Do While Not rsActivity.EOF
+        If rsActivity("acttype") = "Violation" Then
+            actBadge = "<span class='badge badge-light'>Setting Change</span>"
+        Else
+            actBadge = "<span class='badge badge-info'>Badge</span>"
+        End If
+
+        Response.Write("<tr>")
+        Response.Write("<td class='small'>" & Server.HTMLEncode(rsActivity("eventtime") & "") & "</td>")
+        Response.Write("<td>" & actBadge & "</td>")
+        Response.Write("<td>" & Server.HTMLEncode(rsActivity("badgenumber") & "") & "</td>")
+        Response.Write("<td class='small'>" & Server.HTMLEncode(rsActivity("details") & "") & "</td>")
+        Response.Write("</tr>")
+        rsActivity.MoveNext
+    Loop
+End If
+rsActivity.Close
+Set rsActivity = Nothing
+%>
+                            </tbody>
+                        </table>
+                    </div>
+
+                    <!-- Tool Health Section -->
+                    <h6 class="mb-2 mt-4"><i class="zmdi zmdi-settings"></i> Tool Health</h6>
+<%
+' Get tool health summary for this machine (last 30 days)
+Dim rsToolSummary, toolCount, toolMeasurements, toolOOT, toolLastCheck
+strSQL2 = "SELECT COUNT(DISTINCT t.toolnumber) as unique_tools, " & _
+          "COUNT(*) as total_measurements, " & _
+          "SUM(t.oot) as oot_count, " & _
+          "MAX(t.eventtime) as last_check " & _
+          "FROM udctooldata t " & _
+          "JOIN udcsessions s ON t.sessionid = s.sessionid " & _
+          "WHERE s.machinenumber = ? AND t.eventtime >= DATE_SUB(NOW(), INTERVAL 30 DAY)"
+Set rsToolSummary = ExecuteParameterizedQuery(objConn, strSQL2, Array(rs("machinenumber") & ""))
+If Not rsToolSummary.EOF Then
+    toolCount = CLng(rsToolSummary("unique_tools") & "0")
+    toolMeasurements = CLng(rsToolSummary("total_measurements") & "0")
+    toolOOT = CLng(rsToolSummary("oot_count") & "0")
+    toolLastCheck = rsToolSummary("last_check") & ""
+Else
+    toolCount = 0
+    toolMeasurements = 0
+    toolOOT = 0
+    toolLastCheck = ""
+End If
+rsToolSummary.Close
+Set rsToolSummary = Nothing
+
+If toolMeasurements > 0 Then
+%>
+                    <!-- Tool Health Summary Cards -->
+                    <div class="row mb-3">
+                        <div class="col-md-3">
+                            <div class="card bg-secondary text-white">
+                                <div class="card-body text-center py-2">
+                                    <h4 class="mb-0"><%=toolCount%></h4>
+                                    <small>Tools Monitored</small>
+                                </div>
+                            </div>
+                        </div>
+                        <div class="col-md-3">
+                            <div class="card bg-info text-white">
+                                <div class="card-body text-center py-2">
+                                    <h4 class="mb-0"><%=toolMeasurements%></h4>
+                                    <small>Measurements (30d)</small>
+                                </div>
+                            </div>
+                        </div>
+                        <div class="col-md-3">
+                            <div class="card <% If toolOOT > 0 Then Response.Write("bg-danger") Else Response.Write("bg-success") End If %> text-white">
+                                <div class="card-body text-center py-2">
+                                    <h4 class="mb-0"><%=toolOOT%></h4>
+                                    <small>Out of Tolerance</small>
+                                </div>
+                            </div>
+                        </div>
+                        <div class="col-md-3">
+                            <div class="card bg-primary text-white">
+                                <div class="card-body text-center py-2">
+                                    <h6 class="mb-0"><%If toolLastCheck <> "" Then Response.Write(Server.HTMLEncode(Left(toolLastCheck, 16))) Else Response.Write("-")%></h6>
+                                    <small>Last Tool Check</small>
+                                </div>
+                            </div>
+                        </div>
+                    </div>
+
+                    <!-- Tool Status Table -->
+                    <div class="table-responsive mb-3">
+                        <table class="table table-hover table-striped table-sm">
+                            <thead>
+                                <tr>
+                                    <th>Tool #</th>
+                                    <th>Description</th>
+                                    <th>Checks</th>
+                                    <th>Avg Dev</th>
+                                    <th>Max Dev</th>
+                                    <th>Status</th>
+                                </tr>
+                            </thead>
+                            <tbody>
+<%
+' Get tool status by tool number
+Dim rsTools, toolStatus, toolStatusClass, toolAvgDev, toolMaxDev, toolDevPct
+strSQL2 = "SELECT t.toolnumber, " & _
+          "MAX(t.description) as description, " & _
+          "COUNT(*) as measurements, " & _
+          "ROUND(AVG(t.deviation), 4) as avg_deviation, " & _
+          "ROUND(MAX(ABS(t.deviation)), 4) as max_deviation, " & _
+          "MAX(ABS(t.minval)) as tolerance_ref, " & _
+          "SUM(t.oot) as oot_count " & _
+          "FROM udctooldata t " & _
+          "JOIN udcsessions s ON t.sessionid = s.sessionid " & _
+          "WHERE s.machinenumber = ? AND t.eventtime >= DATE_SUB(NOW(), INTERVAL 30 DAY) " & _
+          "GROUP BY t.toolnumber " & _
+          "ORDER BY oot_count DESC, measurements DESC " & _
+          "LIMIT 10"
+Set rsTools = ExecuteParameterizedQuery(objConn, strSQL2, Array(rs("machinenumber") & ""))
+If rsTools.EOF Then
+    Response.Write("<tr><td colspan='6' class='text-muted text-center'>No tool data available</td></tr>")
+Else
+    Do While Not rsTools.EOF
+        ' Calculate status based on OOT and deviation
+        If CLng(rsTools("oot_count") & "0") > 0 Then
+            toolStatus = "<i class='zmdi zmdi-alert-circle'></i> <strong>OOT</strong>"
+            toolStatusClass = "bg-danger text-white"
+        Else
+            toolStatus = "<i class='zmdi zmdi-check-circle text-success'></i> OK"
+            toolStatusClass = ""
+        End If
+
+        If Not IsNull(rsTools("avg_deviation")) Then
+            toolAvgDev = FormatNumber(CDbl(rsTools("avg_deviation")), 4)
+        Else
+            toolAvgDev = "-"
+        End If
+        If Not IsNull(rsTools("max_deviation")) Then
+            toolMaxDev = FormatNumber(CDbl(rsTools("max_deviation")), 4)
+        Else
+            toolMaxDev = "-"
+        End If
+
+        Response.Write("<tr class='" & toolStatusClass & "'>")
+        Response.Write("<td><strong>" & Server.HTMLEncode(rsTools("toolnumber") & "") & "</strong></td>")
+        Response.Write("<td class='small'>" & Server.HTMLEncode(Left(rsTools("description") & "", 30)) & "</td>")
+        Response.Write("<td>" & rsTools("measurements") & "</td>")
+        Response.Write("<td>" & toolAvgDev & "</td>")
+        Response.Write("<td>" & toolMaxDev & "</td>")
+        Response.Write("<td>" & toolStatus & "</td>")
+        Response.Write("</tr>")
+        rsTools.MoveNext
+    Loop
+End If
+rsTools.Close
+Set rsTools = Nothing
+%>
+                            </tbody>
+                        </table>
+                    </div>
+<%
+' Check for recent OOT events
+Dim rsOOT, ootEventCount
+strSQL2 = "SELECT COUNT(*) as cnt FROM udctooldata t " & _
+          "JOIN udcsessions s ON t.sessionid = s.sessionid " & _
+          "WHERE s.machinenumber = ? AND t.oot = 1 AND t.eventtime >= DATE_SUB(NOW(), INTERVAL 7 DAY)"
+Set rsOOT = ExecuteParameterizedQuery(objConn, strSQL2, Array(rs("machinenumber") & ""))
+ootEventCount = 0
+If Not rsOOT.EOF Then ootEventCount = CLng(rsOOT("cnt") & "0")
+rsOOT.Close
+Set rsOOT = Nothing
+
+If ootEventCount > 0 Then
+%>
+                    <!-- Recent OOT Events -->
+                    <h6 class="mb-2"><i class="zmdi zmdi-alert-triangle text-warning"></i> Recent Out-of-Tolerance Events (7 days)</h6>
+                    <div class="table-responsive mb-3">
+                        <table class="table table-hover table-sm">
+                            <thead class="thead-light">
+                                <tr>
+                                    <th>Time</th>
+                                    <th>Tool #</th>
+                                    <th>Description</th>
+                                    <th>Actual</th>
+                                    <th>Min/Max</th>
+                                    <th>Deviation</th>
+                                </tr>
+                            </thead>
+                            <tbody>
+<%
+Dim rsOOTEvents
+strSQL2 = "SELECT t.eventtime, t.toolnumber, t.description, " & _
+          "t.actualval, t.minval, t.maxval, t.deviation " & _
+          "FROM udctooldata t " & _
+          "JOIN udcsessions s ON t.sessionid = s.sessionid " & _
+          "WHERE s.machinenumber = ? AND t.oot = 1 AND t.eventtime >= DATE_SUB(NOW(), INTERVAL 7 DAY) " & _
+          "ORDER BY t.eventtime DESC LIMIT 10"
+Set rsOOTEvents = ExecuteParameterizedQuery(objConn, strSQL2, Array(rs("machinenumber") & ""))
+Do While Not rsOOTEvents.EOF
+    Response.Write("<tr class='bg-warning'>")
+    Response.Write("<td class='small'>" & Server.HTMLEncode(rsOOTEvents("eventtime") & "") & "</td>")
+    Response.Write("<td><strong>" & Server.HTMLEncode(rsOOTEvents("toolnumber") & "") & "</strong></td>")
+    Response.Write("<td class='small'>" & Server.HTMLEncode(Left(rsOOTEvents("description") & "", 25)) & "</td>")
+    Response.Write("<td>" & FormatNumber(CDbl(rsOOTEvents("actualval") & "0"), 4) & "</td>")
+    Response.Write("<td class='small'>" & FormatNumber(CDbl(rsOOTEvents("minval") & "0"), 4) & " / " & FormatNumber(CDbl(rsOOTEvents("maxval") & "0"), 4) & "</td>")
+    Response.Write("<td class='text-danger'><strong>" & FormatNumber(CDbl(rsOOTEvents("deviation") & "0"), 4) & "</strong></td>")
+    Response.Write("</tr>")
+    rsOOTEvents.MoveNext
+Loop
+rsOOTEvents.Close
+Set rsOOTEvents = Nothing
+%>
+                            </tbody>
+                        </table>
+                    </div>
+<%
+End If ' ootEventCount > 0
+Else ' toolMeasurements = 0
+%>
+                    <div class="alert alert-secondary">
+                        <i class="zmdi zmdi-info-outline"></i> No tool measurement data available for this machine.
+                    </div>
+<%
+End If ' toolMeasurements > 0
+%>
+
+                    <!-- Link to Full Dashboard -->
+                    <div class="text-center">
+                        <a href="./displayudc.asp?machine=<%=Server.URLEncode(rs("machinenumber") & "")%>" class="btn btn-primary">
+                            <i class="zmdi zmdi-chart"></i> View Full UDC Dashboard
+                        </a>
+                    </div>
+                </div>
 <% End If %>
       </div>
       </div>
@@ -1024,7 +1388,7 @@ End If
       $('.location-link').on('mouseenter', function(e) {
           var $link = $(this);
           var machineId = $link.data('machineid');
-          var locationName = $link.text().trim();
+          var locationName = $link.data('name') || $link.text().trim();
           var mouseEvent = e;
 
           if (hoverTimer) {
@@ -1043,6 +1407,15 @@ End If
           }
       });
 
+      // Also handle click for location links (useful for touch devices)
+      $('.location-link').on('click', function(e) {
+          e.preventDefault();
+          var $link = $(this);
+          var machineId = $link.data('machineid');
+          var locationName = $link.data('name') || $link.text().trim();
+          showLocationPopup(machineId, locationName, e);
+      });
+
       $popup.on('mouseenter', function() {});
       $popup.on('mouseleave', function() {
           hideLocationPopup();

docs/API.md

@@ -906,6 +906,191 @@ Monitor these metrics:
 
 ---
 
+## UDC Log Data Endpoints
+
+These endpoints provide access to parsed UDC (Universal Data Collector) log data for management reporting.
+
+### 5. `getUDCPartRuns`
+
+**Purpose:** Get part run data with cycle times and measurement counts
+
+**Method:** GET
+
+**Parameters (all optional):**
+- `machinenumber` - Filter by machine number (e.g., "3110")
+- `startdate` - Start date filter (YYYY-MM-DD)
+- `enddate` - End date filter (YYYY-MM-DD)
+- `badgenumber` - Filter by operator badge
+
+**Response:**
+```json
+{
+  "success": true,
+  "partruns": [
+    {
+      "partrunid": 123,
+      "machinenumber": "3110",
+      "partnumber": "4096525-725G01",
+      "opernumber": "00602",
+      "serialnumber": "FGB0T7LH",
+      "programname": "03100042",
+      "jobnumber": "8J2R4",
+      "badgenumber": "020620BZ",
+      "programstart": "11/19/2025 10:02:53 AM",
+      "programend": "11/20/2025 2:05:16 AM",
+      "cycletime": 57743,
+      "changeover": 720,
+      "measurementcount": 205,
+      "manualcount": 25,
+      "probecount": 180,
+      "ootcount": 1
+    }
+  ]
+}
+```
+
+**Example:**
+```bash
+curl "http://server/api.asp?action=getUDCPartRuns&machinenumber=3110&startdate=2025-11-01"
+```
+
+---
+
+### 6. `getUDCOperatorStats`
+
+**Purpose:** Get aggregated operator statistics including average cycle times and manual response times
+
+**Method:** GET
+
+**Parameters (all optional):**
+- `startdate` - Start date filter (YYYY-MM-DD)
+- `enddate` - End date filter (YYYY-MM-DD)
+
+**Response:**
+```json
+{
+  "success": true,
+  "operators": [
+    {
+      "badgenumber": "020620BZ",
+      "partsrun": 156,
+      "avgcycletime": 19347,
+      "avgchangeover": 5000,
+      "avgmanualtime": 245,
+      "totalmeasurements": 27920,
+      "totalmanual": 3500,
+      "totaloot": 10,
+      "firstrun": "11/1/2025 9:15:51 AM",
+      "lastrun": "12/10/2025 6:54:28 AM"
+    }
+  ]
+}
+```
+
+**Example:**
+```bash
+curl "http://server/api.asp?action=getUDCOperatorStats&startdate=2025-11-01&enddate=2025-12-31"
+```
+
+---
+
+### 7. `getUDCMachineStats`
+
+**Purpose:** Get aggregated machine statistics including parts produced and OOT rates
+
+**Method:** GET
+
+**Parameters (all optional):**
+- `startdate` - Start date filter (YYYY-MM-DD)
+- `enddate` - End date filter (YYYY-MM-DD)
+
+**Response:**
+```json
+{
+  "success": true,
+  "machines": [
+    {
+      "machinenumber": "4003",
+      "partsrun": 156,
+      "avgcycletime": 19347,
+      "avgchangeover": 5000,
+      "totalmeasurements": 27920,
+      "totaloot": 10,
+      "firstrun": "5/4/2025 9:15:51 AM",
+      "lastrun": "6/17/2025 6:54:28 AM"
+    }
+  ]
+}
+```
+
+**Example:**
+```bash
+curl "http://server/api.asp?action=getUDCMachineStats"
+```
+
+---
+
+### 8. `getUDCManualTiming`
+
+**Purpose:** Get manual data entry response times (time from request prompt to operator entry)
+
+**Method:** GET
+
+**Parameters (all optional):**
+- `machinenumber` - Filter by machine number
+- `startdate` - Start date filter (YYYY-MM-DD)
+- `enddate` - End date filter (YYYY-MM-DD)
+
+**Response:**
+```json
+{
+  "success": true,
+  "manualrequests": [
+    {
+      "requestid": 123,
+      "badgenumber": "020620BZ",
+      "machinenumber": "3110",
+      "requesttime": "11/19/2025 10:00:27 AM",
+      "responsetime": "11/19/2025 10:05:31 AM",
+      "responseseconds": 304,
+      "description": "GAGE CUT STG4 BLADE DROP"
+    }
+  ]
+}
+```
+
+**Example:**
+```bash
+curl "http://server/api.asp?action=getUDCManualTiming&machinenumber=3110"
+```
+
+---
+
+## UDC Data Import
+
+UDC log files are imported using the Python parser at `/home/camp/projects/UDC/parser/udcparser.py`.
+
+**Usage:**
+```bash
+# Import all log files from default directory
+python3 udcparser.py
+
+# Import specific file
+python3 udcparser.py --file /path/to/UDC_Log_3110.log
+
+# Specify custom directory
+python3 udcparser.py --dir /path/to/logs
+```
+
+**Database Tables:**
+- `udcsessions` - Log file sessions
+- `udcparts` - Part runs with cycle times
+- `udcmeasurements` - Individual measurements (PROCESSDATA, TOOLDATA)
+- `udcevents` - Item crossings, messages
+- `udcmanualrequests` - Manual data entry timing
+
+---
+
 ## Future Enhancements
 
 ### Planned Features:
@@ -926,7 +1111,7 @@ Monitor these metrics:
 
 ---
 
-**Version:** 1.1
+**Version:** 1.2
-**Last Updated:** 2025-12-11
+**Last Updated:** 2025-12-12
 **Maintained By:** ShopDB Development Team
 **Support:** Review `/logs/api.log` for troubleshooting

includes/leftsidebar.asp

@@ -1,6 +1,7 @@
 <%
 ' Calculate fiscal week (GE fiscal year starts first Monday of January)
 Dim fwToday, fwYearStart, fwFirstMonday, fwDayOfWeek, fwDaysFromStart, fiscalWeek
+Dim fwPrevYearStart, fwPrevFirstMonday, fwPrevDayOfWeek
 fwToday = Date()
 
 ' Find first Monday of current year
@@ -14,7 +15,6 @@ End If
 
 ' If we're before the first Monday, use previous year's week count
 If fwToday < fwFirstMonday Then
-    Dim fwPrevYearStart, fwPrevFirstMonday, fwPrevDayOfWeek
     fwPrevYearStart = DateSerial(Year(fwToday) - 1, 1, 1)
     fwPrevDayOfWeek = Weekday(fwPrevYearStart, vbMonday)
     If fwPrevDayOfWeek = 1 Then
@@ -82,7 +82,11 @@ End If
           <i class="zmdi zmdi-collection-image text-yellow"></i><span>Reports</span>
         </a>
       </li>
-
+      <li>
+        <a href="./displayudc.asp">
+          <i class="zmdi zmdi-chart text-info"></i><span>UDC Reports</span>
+        </a>
+      </li>
 
       <li class="sidebar-header">Admin</li>
       <li><a href="./displaysubnets.asp"><i class="zmdi zmdi-network text-danger"></i><span>Network</span></a></li>

sql/udctables.sql

@@ -0,0 +1,292 @@
+-- ============================================================================
+-- UDC Log Parser Database Schema
+-- Stores parsed data from UDC (Universal Data Collector) log files
+-- Created: 2025-12-12
+-- ============================================================================
+
+-- Sessions table - tracks each log file imported
+CREATE TABLE IF NOT EXISTS udcsessions (
+    sessionid INT AUTO_INCREMENT PRIMARY KEY,
+    machineid INT,
+    machinenumber VARCHAR(20),
+    logfilename VARCHAR(255) NOT NULL,
+    sessionstart DATETIME,
+    sessionend DATETIME,
+    recordcount INT DEFAULT 0,
+    dateadded DATETIME DEFAULT CURRENT_TIMESTAMP,
+    INDEX idx_machineid (machineid),
+    INDEX idx_machinenumber (machinenumber),
+    INDEX idx_sessionstart (sessionstart),
+    UNIQUE INDEX idx_logfilename (logfilename(191))
+) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4;
+
+-- Parts table - tracks each part run (serial number cycle)
+CREATE TABLE IF NOT EXISTS udcparts (
+    partrunid INT AUTO_INCREMENT PRIMARY KEY,
+    sessionid INT NOT NULL,
+    machineid INT,
+    partnumber VARCHAR(50),
+    opernumber VARCHAR(20),
+    serialnumber VARCHAR(50),
+    programname VARCHAR(50),
+    jobnumber VARCHAR(50),
+    badgenumber VARCHAR(20),
+    programstart DATETIME,
+    programend DATETIME,
+    cycletime INT,
+    changeover INT,
+    measurementcount INT DEFAULT 0,
+    manualcount INT DEFAULT 0,
+    probecount INT DEFAULT 0,
+    ootcount INT DEFAULT 0,
+    dateadded DATETIME DEFAULT CURRENT_TIMESTAMP,
+    INDEX idx_sessionid (sessionid),
+    INDEX idx_machineid (machineid),
+    INDEX idx_serialnumber (serialnumber),
+    INDEX idx_partnumber (partnumber),
+    INDEX idx_jobnumber (jobnumber),
+    INDEX idx_badgenumber (badgenumber),
+    INDEX idx_programstart (programstart),
+    CONSTRAINT fk_udcparts_session FOREIGN KEY (sessionid) REFERENCES udcsessions(sessionid) ON DELETE CASCADE
+) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4;
+
+-- Measurements table - all PROCESSDATA, TOOLDATA, MACHINEDATA entries
+CREATE TABLE IF NOT EXISTS udcmeasurements (
+    measurementid INT AUTO_INCREMENT PRIMARY KEY,
+    partrunid INT,
+    sessionid INT NOT NULL,
+    eventtime DATETIME,
+    eventtype VARCHAR(20),
+    method VARCHAR(20),
+    dimid VARCHAR(20),
+    description VARCHAR(255),
+    seqnumber INT,
+    minval DECIMAL(12,6),
+    maxval DECIMAL(12,6),
+    actualval DECIMAL(12,6),
+    deviation DECIMAL(12,6),
+    oot TINYINT DEFAULT 0,
+    INDEX idx_partrunid (partrunid),
+    INDEX idx_sessionid (sessionid),
+    INDEX idx_eventtime (eventtime),
+    INDEX idx_method (method),
+    INDEX idx_oot (oot),
+    CONSTRAINT fk_udcmeasurements_partrun FOREIGN KEY (partrunid) REFERENCES udcparts(partrunid) ON DELETE CASCADE,
+    CONSTRAINT fk_udcmeasurements_session FOREIGN KEY (sessionid) REFERENCES udcsessions(sessionid) ON DELETE CASCADE
+) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4;
+
+-- Events table - item crossings, messages, manual requests
+CREATE TABLE IF NOT EXISTS udcevents (
+    eventid INT AUTO_INCREMENT PRIMARY KEY,
+    partrunid INT,
+    sessionid INT NOT NULL,
+    eventtime DATETIME,
+    eventtype VARCHAR(30),
+    itemnumber VARCHAR(20),
+    description TEXT,
+    INDEX idx_partrunid (partrunid),
+    INDEX idx_sessionid (sessionid),
+    INDEX idx_eventtime (eventtime),
+    INDEX idx_eventtype (eventtype),
+    CONSTRAINT fk_udcevents_partrun FOREIGN KEY (partrunid) REFERENCES udcparts(partrunid) ON DELETE CASCADE,
+    CONSTRAINT fk_udcevents_session FOREIGN KEY (sessionid) REFERENCES udcsessions(sessionid) ON DELETE CASCADE
+) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4;
+
+-- Manual requests table - tracks timing of manual data entry
+CREATE TABLE IF NOT EXISTS udcmanualrequests (
+    requestid INT AUTO_INCREMENT PRIMARY KEY,
+    partrunid INT,
+    measurementid INT,
+    requesttime DATETIME,
+    responsetime DATETIME,
+    responseseconds INT,
+    description VARCHAR(255),
+    INDEX idx_partrunid (partrunid),
+    INDEX idx_requesttime (requesttime),
+    INDEX idx_responseseconds (responseseconds),
+    CONSTRAINT fk_udcmanualrequests_partrun FOREIGN KEY (partrunid) REFERENCES udcparts(partrunid) ON DELETE CASCADE,
+    CONSTRAINT fk_udcmanualrequests_measurement FOREIGN KEY (measurementid) REFERENCES udcmeasurements(measurementid) ON DELETE SET NULL
+) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4;
+
+-- Tool data table - TOOLDATA entries (tool offsets, wear, corner radius)
+CREATE TABLE IF NOT EXISTS udctooldata (
+    tooldataid INT AUTO_INCREMENT PRIMARY KEY,
+    partrunid INT,
+    sessionid INT NOT NULL,
+    eventtime DATETIME,
+    method VARCHAR(20),
+    dimid VARCHAR(20),
+    description VARCHAR(255),
+    toolnumber INT,
+    minval DECIMAL(12,6),
+    maxval DECIMAL(12,6),
+    actualval DECIMAL(12,6),
+    deviation DECIMAL(12,6),
+    oot TINYINT DEFAULT 0,
+    INDEX idx_partrunid (partrunid),
+    INDEX idx_sessionid (sessionid),
+    INDEX idx_eventtime (eventtime),
+    INDEX idx_toolnumber (toolnumber),
+    INDEX idx_oot (oot),
+    CONSTRAINT fk_udctooldata_partrun FOREIGN KEY (partrunid) REFERENCES udcparts(partrunid) ON DELETE SET NULL,
+    CONSTRAINT fk_udctooldata_session FOREIGN KEY (sessionid) REFERENCES udcsessions(sessionid) ON DELETE CASCADE
+) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4;
+
+-- Errors table - error events from UDC logs
+CREATE TABLE IF NOT EXISTS udcerrors (
+    errorid INT AUTO_INCREMENT PRIMARY KEY,
+    sessionid INT,
+    machinenumber VARCHAR(20),
+    eventtime DATETIME,
+    errortype VARCHAR(100),
+    errormessage TEXT,
+    sourcemethod VARCHAR(255),
+    INDEX idx_sessionid (sessionid),
+    INDEX idx_machinenumber (machinenumber),
+    INDEX idx_eventtime (eventtime),
+    INDEX idx_errortype (errortype)
+) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4;
+
+-- Connections table - serial/network connection events
+CREATE TABLE IF NOT EXISTS udcconnections (
+    connectionid INT AUTO_INCREMENT PRIMARY KEY,
+    sessionid INT,
+    machinenumber VARCHAR(20),
+    eventtime DATETIME,
+    eventtype VARCHAR(20),
+    comport VARCHAR(20),
+    details VARCHAR(255),
+    INDEX idx_sessionid (sessionid),
+    INDEX idx_machinenumber (machinenumber),
+    INDEX idx_eventtime (eventtime),
+    INDEX idx_eventtype (eventtype)
+) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4;
+
+-- Active sessions table - tracks currently running machines
+CREATE TABLE IF NOT EXISTS udcactivesessions (
+    activeid INT AUTO_INCREMENT PRIMARY KEY,
+    machinenumber VARCHAR(20) NOT NULL,
+    sessionid INT,
+    partnumber VARCHAR(50),
+    badgenumber VARCHAR(20),
+    partsrun INT DEFAULT 0,
+    sessionstart DATETIME,
+    lastupdate DATETIME,
+    UNIQUE INDEX idx_machinenumber (machinenumber),
+    INDEX idx_sessionid (sessionid),
+    INDEX idx_lastupdate (lastupdate)
+) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4;
+
+-- Header updates table - badge changes during part runs
+CREATE TABLE IF NOT EXISTS udcheaderupdates (
+    updateid INT AUTO_INCREMENT PRIMARY KEY,
+    partrunid INT,
+    sessionid INT,
+    machinenumber VARCHAR(20),
+    eventtime DATETIME,
+    details VARCHAR(255),
+    description VARCHAR(255),
+    badgenumber VARCHAR(20),
+    INDEX idx_partrunid (partrunid),
+    INDEX idx_sessionid (sessionid),
+    INDEX idx_machinenumber (machinenumber),
+    INDEX idx_eventtime (eventtime)
+) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4;
+
+-- Violations table - item crossing value changes
+CREATE TABLE IF NOT EXISTS udcviolations (
+    violationid INT AUTO_INCREMENT PRIMARY KEY,
+    partrunid INT,
+    sessionid INT,
+    machinenumber VARCHAR(20),
+    eventtime DATETIME,
+    previousval DECIMAL(12,4),
+    currentval DECIMAL(12,4),
+    badgenumber VARCHAR(20),
+    itemno VARCHAR(20),
+    crossingdesc VARCHAR(255),
+    INDEX idx_partrunid (partrunid),
+    INDEX idx_sessionid (sessionid),
+    INDEX idx_machinenumber (machinenumber),
+    INDEX idx_eventtime (eventtime)
+) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4;
+
+-- ============================================================================
+-- Useful Views for Reporting
+-- ============================================================================
+
+-- Part runs with machine info
+CREATE OR REPLACE VIEW vwudcpartruns AS
+SELECT
+    p.partrunid,
+    p.sessionid,
+    p.machineid,
+    s.machinenumber,
+    p.partnumber,
+    p.opernumber,
+    p.serialnumber,
+    p.programname,
+    p.jobnumber,
+    p.badgenumber,
+    p.programstart,
+    p.programend,
+    p.cycletime,
+    p.changeover,
+    p.measurementcount,
+    p.manualcount,
+    p.probecount,
+    p.ootcount
+FROM udcparts p
+JOIN udcsessions s ON p.sessionid = s.sessionid;
+
+-- Operator stats aggregation
+CREATE OR REPLACE VIEW vwudcoperatorstats AS
+SELECT
+    badgenumber,
+    COUNT(*) AS partsrun,
+    AVG(cycletime) AS avgcycletime,
+    AVG(changeover) AS avgchangeover,
+    SUM(measurementcount) AS totalmeasurements,
+    SUM(manualcount) AS totalmanual,
+    SUM(ootcount) AS totaloot,
+    MIN(programstart) AS firstrun,
+    MAX(programend) AS lastrun
+FROM udcparts
+WHERE badgenumber IS NOT NULL AND badgenumber != ''
+GROUP BY badgenumber;
+
+-- Machine stats aggregation
+CREATE OR REPLACE VIEW vwudcmachinestats AS
+SELECT
+    s.machinenumber,
+    p.machineid,
+    COUNT(*) AS partsrun,
+    AVG(p.cycletime) AS avgcycletime,
+    AVG(p.changeover) AS avgchangeover,
+    SUM(p.measurementcount) AS totalmeasurements,
+    SUM(p.ootcount) AS totaloot,
+    MIN(p.programstart) AS firstrun,
+    MAX(p.programend) AS lastrun
+FROM udcparts p
+JOIN udcsessions s ON p.sessionid = s.sessionid
+GROUP BY s.machinenumber, p.machineid;
+
+-- Manual request response times
+CREATE OR REPLACE VIEW vwudcmanualtiming AS
+SELECT
+    r.requestid,
+    p.badgenumber,
+    s.machinenumber,
+    r.requesttime,
+    r.responsetime,
+    r.responseseconds,
+    r.description
+FROM udcmanualrequests r
+JOIN udcparts p ON r.partrunid = p.partrunid
+JOIN udcsessions s ON p.sessionid = s.sessionid;
+
+-- ============================================================================
+-- Verify
+-- ============================================================================
+SELECT 'UDC tables created successfully' AS status;
+SHOW TABLES LIKE 'udc%';