Well-formed XML is not enough. Windows Setup validates against a schema and one
bad value invalidates the WHOLE answer file for its pass, so the machine stops at
a dialog with nothing configured and the only clue is an XPath buried in
C:\Windows\Panther\setupact.log.
On 2026-08-06 every shopfloor, standard and engineer build was failing exactly
that way:
/settings/RunSynchronous/RunSynchronousCommand/[Order="16"]/Path
Description = Value is invalid. hrResult = 0x80220005 pass = specialize
An inlined "powershell.exe -Command ..." had grown to 676 characters in a field
capped at 259, and had been broken since the previous evening. Every check here
is mechanical and would have caught it before a bay was booted:
path-too-long RunSynchronousCommand/Path > 259
cmdline-too-long SynchronousCommand/CommandLine > 1024
description-too-long Description > 256
duplicate-element a once-only element appearing twice
not-well-formed XML does not parse
bom UTF-8 BOM (the live files have none, and python's
utf-8-sig silently ADDS one when writing them back)
unknown-token %token% PESetup will not substitute; %WINDIR% and the
other shell variables are excluded or it cries wolf
Reads over SSH via base64 so a BOM or CRLF survives the hop unchanged. Exits
non-zero on any ERROR so it can gate a deploy.
Immediately found a second live defect the manual review had missed: a 329-char
Description on gea-engineer Order 11, which would have failed the oobeSystem pass
once specialize started passing. All three live image types and both repo copies
now lint clean.
An OptiPlex Micro 7020 reported "no update in catalog" at the WinPE menu. The
firmware was staged all along - OptiPlex_7020_1.22.1_SEMB.exe, 102 MB, sitting on
the share - but models.txt listed only "Tower Plus 7020". check-bios.cmd matches
with find /I, a substring test against the WMI model name, and "Tower Plus 7020"
is not a substring of "OptiPlex Micro 7020", so every Micro, SFF and Tower 7020
silently skipped its firmware update.
The 7010 family three lines above already shows the intended shape: one SEMB
package behind Micro, SFF Plus and Tower Plus entries. Dell packages 7020 the
same way, covering Micro, Micro Plus, SFF, SFF Plus, Tower and Tower Plus, so all
six now point at the one package and the stray Tower Plus line moves up to join
its family.
Verified by simulating the matcher over the manifest: all six variants resolve to
the 7020 package, no duplicate tokens, and 7010 still resolves to its own. Note
that "Small Form Factor 7020" spelled out does NOT match - the short form is
correct, since HardwareDriver.json's modelswminame field uses SFF 7020.
Deployed to the live share, where check-bios.cmd reads it directly off B:, so no
boot.wim rebuild is involved. Previous manifest kept at
/home/pxe/models-rollback-20260806.txt.
Maps Z: to _media\<PCTYPE> instead of the shared gea-shopfloor media, so
PESetup's unfiltered CopyPackages stages only this type's payload rather than
every shopfloor payload on every bay.
The mapping is validated rather than assumed: it probes
Z:\Deploy\Control\HardwareDriver.json, which resolves only when the view exists
AND its symlinks are intact, so a dangling view cannot image silently off a
half-mapped drive. On any failure it falls back to the shared media with a
console warning - the bay still images, it just stages the union, which is
exactly today's behaviour. That fallback also covers the second WJ PXE box,
which has no _media views yet.
Z: is freed before the mapping. A leftover mapping makes net use fail with
"device already in use", and the probe would then pass against the OLD media -
a silent wrong-payload build, which is the failure this change exists to
prevent.
Views are built by scripts/build-pctype-media.py.
CopyPackages copies the whole of <media>\Deploy\Applications to the target,
recursively, with no manifest and no filtering, so every bay built from the
shared gea-shopfloor media receives every shopfloor payload whatever its type.
The obvious fix - repoint a path inside the shared media as each bay picks its
type - races. Bays image concurrently and CopyPackages is fail-fast, so moving a
path while another bay is mid-copy either hands it the wrong payload or fails its
imaging outright, intermittently and unreproducibly.
Give each type its own media directory instead, built once and never mutated.
Everything in it is a symlink, so a type costs inodes rather than gigabytes and
the shared media stays untouched while bays read it. Samba already serves this
pattern: follow symlinks and wide links are on, and every image root reaches
Sources, Operating Systems, Out-of-box Drivers and Packages the same way.
Types come from the enrollment share's menu.json, the file the WinPE picker
already renders, so the media set cannot drift from the boot menu. Deliberately
NOT mirrored: the FlatUnattendW10.xml.pre-* backups and stray logs beside the
real unattend - the view is the clean set PESetup actually reads. Each type is
built into a scratch dir and swapped, so a bay mapping the path mid-refresh sees
the old tree or the new one, never a half-built one.
Applied on 172.16.9.1: 10 types, 190 links, all 60 critical paths resolve. An
SMB client sees ordinary directories and files - Sources, Control,
FlatUnattendW10.xml at 18078 bytes, HardwareDriver.json at 46113 - which is the
behaviour that actually matters, since PESetup reads this over SMB from WinPE.
Note for anyone extending this: passing the server-side script on stdin to
"echo pxe | sudo -S bash -s" is a silent no-op. Bash inherits the password pipe,
reads EOF, runs nothing and exits 0. It travels as a heredoc for that reason.
A driver miss is only a warning: GetDriverByModel returns null, PESetup logs
"driver for [MODEL] not found" and images the machine anyway. The bay comes up
with no NIC and no WiFi, DNS fails at first boot, and bulk enrollment cannot
reach the CDN - symptoms far enough from the cause that the OptiPlex Micro 7020
pack sat missing and the Display MicroPC failures were blamed on a drive letter.
Reimplements the matcher from the decompiled source (docs/PESETUP-INTERNALS.md)
and reports what silently breaks it:
virtual-platform one such entry flips the tool into virtual-only mode and
hard-fails every physical machine
empty-token a trailing comma yields "", and Contains("") is true for
every model, so that entry swallows the catalogue
token-whitespace Split(',') does not trim, so " OptiPlex 3010" needs the
space present in the model string too
case-mismatch the share is case-sensitive; Optiplex vs OptiPlex splits the
tree and the pack is never found
missing-zip referenced pack absent
family-mismatch the family filter runs first, so a token whose line
contradicts the family field can never match
shadowed first match wins, so a later entry may be unreachable
duplicate-token osId is not part of the match, so a win10 pack can land on a
win11 build purely by ordering
--models resolves real WMI model strings through the same code, which is the
check that actually predicts a no-driver build. Exits non-zero on ERROR or
CRITICAL so it can gate a deploy.
Verified both ways: a synthetic catalogue carrying each defect reports all eight
and exits 1; the three live catalogues on 172.16.9.1 come back clean at 0. The
file listing needs find -L and the same anchoring as destinationDir - without
either, every zip check silently passes.
Written from the decompiled assembly rather than from observation. Three
long-standing beliefs about this tool are wrong, and each has cost real
debugging time:
W: is not a guess. PESetup hardcodes it in nine places - every copy
destination, the DISM offline sessions, bcdboot, reagentc - and creates it
during its own disk preparation. startnet.cmd's volume finder, diskpart
reassignment and W: wait loop are machinery built around a problem that does
not exist.
The copy steps do not filter. CopyPackages copies the whole of
Deploy\Applications recursively to W:\Deploy\Applications - no manifest, no
unattend parsing, no extension or size rules. Anything dropped there reaches the
target, which is the basis for staging our own payload without the enrollment
share. It is also fail-fast: one unreadable file fails the whole step.
A missing driver match is a WARNING, not an error. GetDriverByModel does a
substring test of comma-separated tokens with first-match-wins, the family
filter knows only Latitude, OptiPlex and Precision, and a single 'virtual
platform' entry in the catalogue fails every physical machine. A miss lets
imaging finish with no drivers, so no NIC, so DNS failures at first boot -
symptoms far from the cause, and easily misattributed to the drive letter.
Includes the bundle-extraction recipe so the next person can re-derive all of
this instead of trusting this document.
Join-Path routes a drive-qualified path through the PowerShell provider, so
it returns null when that drive has gone away mid-cycle, and every consumer
then bound the null straight into Test-Path -LiteralPath and crashed the
entry with a message that names neither the entry nor the path.
Replace the six Join-Path $InstallerRoot sites with Join-InstallerPath, which
does plain string math, and have all six callers treat a null resolve as
"not found" and log it. Only the PS1 branch had a guard before, and it
covered a null Script value, not a null resolved path.
The helper deliberately avoids [IO.Path]::Combine: its separator and
rooted-path rules follow the host platform, so behaviour cannot be verified
off-Windows. It also rejects rooted values ("\x", "D:\x", "\\server\share"),
which Combine would have resolved outside the share root. Checked all 36
path values across the share manifests: none are rooted today.
Behaviour verified against the real manifest values (forward slashes,
backslashes, trailing-slash root, null, whitespace, rooted, UNC).
GE-Enforce mounts the SFLD share on W: and holds it for the whole enforce
cycle, passing W:\<pctype> as -InstallerRoot to Install-FromManifest. Two
scripts that run inside that cycle, as SYSTEM in the same drive namespace,
mapped W: for their own use and deleted it on exit:
Restore-UDCData.ps1 manifest PS1 entry, mounts the UDC backup share
Update-MachineNumber.ps1 "Apply Machine Number" task, same backup share
Once W: is gone, the next manifest entry's Join-Path resolves against a dead
drive qualifier. In Windows PowerShell 5.1 that emits nothing rather than
throwing, so the null lands in Test-Path -LiteralPath and the entry dies with
"Cannot bind argument to parameter 'LiteralPath' because it is null".
Observed on a collections bay: the controller-credential entry, which runs
immediately after UDC Data Restore, failed this way while the entry one line
earlier had resolved a W: path successfully one second before.
Restore-UDCData now uses R: and Update-MachineNumber uses N: for the UDC
backup share. Neither letter is referenced anywhere else in the tree; V: was
not an option because Restore-EDncReg and Update-MachineNumber's NTLARS
restore already use it.
The re-mount at GE-Enforce.ps1:239-244 does not cover this. It runs after the
manifest loop and blames idle SMB timeout, but the whole cycle took one
second, so timeout was never the cause.
The .NET3.5/VC++ prereqs block (11 RunSynchronousCommands with ~260-char doubled Paths + a long Description) made the answer file invalid for the specialize pass - 'Windows could not parse or process unattend answer file for pass [specialize]'. Rebuilt the template from the proven-working original with only the OpenText change (Order 19 -> Setup-OpenText.cmd, drop unattended.bat, short Description). Deployed to both live gea-standard + gea-engineer. The prereqs will be re-added correctly as a single short-Path wrapper cmd (install-prereqs.cmd) once imaging is confirmed.
Standard + Engineer imaged OpenText via the vendor Inno exe + unattended.bat, which left per-user profiles in SYSTEM's appdata (operators never saw keymaps/menus/macros) and only copied to Default+Shared. Switched their FlatUnattend to the shopfloor Setup-OpenText.cmd, which does the install via direct msiexec (OpenTextHostExplorer15x64.msi + ShopFloorx64.mst + SP1.msp) and fans the profile content (both office and shopfloor sets - Accessories/EB, Keymap, Menu, Profile) to ProgramData\Shared + Default user + every existing user. Kept both J2SE installs (Java). Dropped unattended.bat (its crude Default+Shared copy is superseded; NOTE its stale DNS SearchList reg add - old logon.ds.ge.com/rd.ds.ge.com domains - is no longer applied). Shopfloor opentext bundle staged into winpeapps/_shared/Applications/extra/opentext/.
The prior 'nest shopfloor menu as a tab' commit only captured the shopfloor_menu.html deletion - the git add also named the just-removed file, which errored the add and staged nothing else. This commits the actual integration that was already deployed to preview and prod: startnet_editor GET passes shopfloor_items/shopfloor_available, the Shopfloor Sub-Menu tab pane + sf-prefixed JS in startnet_editor.html, /shopfloor-menu redirects into the tab, and the sidebar 'startnet.cmd' -> 'Boot Menu' rename.
The shopfloor sub-menu editor is now a 'Shopfloor Sub-Menu' tab inside the startnet editor (it IS a sub-menu of the boot menu), not a separate page - sf-prefixed IDs avoid clashing with the top-level Boot Menu tab. /shopfloor-menu GET + save now redirect back into that tab; standalone shopfloor_menu.html removed. Sidebar 'startnet.cmd' renamed to 'Boot Menu'.
Replace the hardcoded GEA Shopfloor PC-type sub-menu with a data-driven one:
- menu.json on the enrollment share lists the shopfloor items {key=PCTYPE, label, hint, enabled}; key must match a shopfloor-setup/gea-shopfloor-* handler dir.
- select-shopfloor-type.ps1 renders it in WinPE and writes the chosen PCTYPE (mirrors the CMM bay picker); startnet.cmd runs it and falls back to the baked-in menu if the share/picker is unavailable.
- Webapp /shopfloor-menu editor: reorder/rename/hide/add items; the PC-type is a dropdown of existing handler dirs (can't wire a choice to a non-existent type); writes menu.json. Nav link under Tools.
Kills the duplicated-knowledge problem (menu list was hardcoded in startnet AND the handler dirs AND site-config); add a PC-type = drop in the handler dir + it appears in the menu.
A CRLF file re-CRLF'd (e.g. sed adding \r to already-CRLF lines) yields \r\r\n; the old _split_lines left a stray \r that split into a blank line between every line, so parse_boot_menu/settings/lint saw a garbled file and returned nothing. Now collapse any run of CR before a newline. Also re-deployed a clean-CRLF startnet.cmd into the live boot.wim (the earlier sed-based deploys had doubled the CR).
Rebuilt the /startnet editor (Fable/Opus 4-stage build) into tabs:
- Settings: server IP (+ menu timeout/default when a choice construct exists) as form fields; apply rewrites only the targeted tokens.
- Boot Menu: add/remove/reorder image entries; regenerates only the menu echo/dispatch + action blocks, refuses reorders that would desync the enrollment %choice% router.
- Raw: full-text editor (still source of truth) with line-number gutter, batch syntax highlighting, a lint panel (unmatched goto/label, CRLF), and diff-vs-current.
- History: timestamped snapshots on every save, per-row diff + restore.
New wim.py helpers (framework-free): parse/apply_settings, parse/apply_boot_menu, lint_startnet, save/list/read_snapshot, unified_diff; BACKUPS_DIR=/var/lib/pxe-webapp/startnet-backups.
Fable review fixed a CRITICAL pre-existing bug: update_startnet's newline=CRLF write retranslated posted CRLF into \r\r\n, corrupting boot.wim on every raw save; now normalizes to LF first. Also fixed a false CRLF lint warning (verbatim read) and menu payload validation. All JS inline (no CDN).
download-drivers.py rsyncs driver packs into _shared/Out-of-box Drivers over ssh as the pxe user, but the store was created root:root so new model folders failed with Permission denied. Added a task to own the store pxe:pxe 0775 (root and the webapp still write it fine). Fixed live on 172.16.9.1 too (chown -R).
startnet.cmd now sources SOURCE_PPKG/PPKG_VER/PPKG_EXP from \\<pxe>\enrollment\ppkg.conf (baked-in values kept as fallback if the file is missing). The webapp writes ppkg.conf on upload for standard GCCH_..._v<ver>.ppkg files: version parsed from the filename, optional expiry field (blank keeps current), so a new ppkg goes live at next boot with no startnet/boot.wim edit. Enrollment page shows the active ppkg. ppkg.conf seeded on the share (v4.16) and the ppkg.conf-aware startnet.cmd deployed into boot.wim.
parse_bios_catalog kept the 'latest' BIOS per model with a string compare, so e.g. '1.20.1' > '1.9.0' was False and it wrongly retained the older 1.9.0. Added _ver_tuple() and compare tuples of ints so the genuinely newest firmware wins.
Image import previously full-copied everything and rmtree'd existing target dirs on every run. Replaced the shutil copy/move/copytree/rmtree with deploy.sync_tree(), which shells out to rsync -a --checksum: files whose content already matches the target are skipped, only new or changed files are written, and existing target files not in the source are left untouched (merge, not mirror). move=True uses --remove-source-files (frees the SMB upload dir) and prunes emptied source dirs. Applies to the Deploy import, the _shared redirections, and the root-level items. Big re-imports now only rewrite what actually changed.
- Accessibility: dark ink (#00003d) on warning/success buttons, badges, and success alert - white text on #ff9500/#0ad64f failed WCAG AA (~2:1); dark-on-bright now passes.
- Heading hierarchy: sidebar brand h1 -> div.brand-title (with matching CSS selector), and standardized all page-header titles to a single <h1> per page (8 templates were h2).
- Prefix-safe modal JS: dashboard/backups/reports/enrollment delete+clone actions now build their form action from url_for(...'__K__'/'__F__').replace(...) instead of hardcoded paths, so they survive a URL-prefix mount.
Adopt the shopdb-flask visual language across the PXE webapp (presentation only, Flask/Jinja logic unchanged):
- New static/pxe-theme.css: GE Aerospace palette (atmosphere-blue sidebar, sky-blue primary, avionics-green), Inter font stack, light/dark theming via data-theme + localStorage (key pxe-theme) with system-pref fallback, and card/button/table/form/badge/alert component styles layered over Bootstrap.
- base.html: shopdb-style sidebar (logo + title, nav sections, footer light/dark toggle) + theme boot script.
- All 13 content templates restyled to the new page-header + card/table/badge vocabulary; unattend_editor grouped per unattend-UX research.
- Fixed a pre-existing CRITICAL bug found during review: nested <form>s in image_config.html made Adopt submit the delete form and Delete-selected post every orphan filename regardless of checkboxes; split into standalone forms wired via the form= attribute.
Built by a Fable-orchestrated Opus workflow (17 agents). All 14 templates parse clean under Jinja2.
The live PXE server carried working config the playbook would have clobbered on re-run. Committed back:
- dnsmasq: BIOS boot chain now the vendorclass PXEClient:Arch:00000 -> ipxe.pxe scheme (plus iPXE userclass HTTP chain), replacing the stale undionly.kpxe client-arch=0 scheme (undionly.kpxe was never staged in tftp-root). Bind by listen-address=172.16.9.1 + bind-dynamic instead of interface=+bind-interfaces.
- samba: add 'allow insecure wide links = yes' to the managed symlinks block (modern Samba silently disables wide links without it) and the [winpeapps_bios] read-only share.
- blancco iPXE menu: full BIOS/EFI arch split (direct-kernel vmlinuz-bde-linux / vmlinuz-ubuntu with ucode+kexec initrds) with a GRUB chain fallback, replacing the old single-line 'chain grubx64.efi'.
startnet.cmd was NOT a commit-back: repo is already ahead of the live boot.wim (deploy-pending).
Add RunSynchronous Orders 39-49: enable NetFx3 from staged sxs + install the VC++ 2005-2022 redistributables at specialize, before the first-logon engineering installer. Each command is if-exist guarded against the extra_engineering\prereqs payload, so gea-standard (which shares this template) skips them. Payloads staged on the share under gea-engineer Deploy\Applications\extra_engineering\prereqs.
Drop ge-standard/ge-engineer/ge-shopfloor-lockdown/ge-shopfloor-mce from image_types + standard_types, both startnet boot menus (choices + labels + net use), and the webapp IMAGE_TYPES/FRIENDLY_NAMES. Fleet is gea-* only; the empty ge-* winpeapps stub dirs were removed on the live share.
Fixes Keyence (and CMM/WaxTrace) imaging where the target got only partial
data: the Y: SMB mount goes idle-dead during WIM apply, so WinPE staging dies
early (often just after site-config.json + ppkg). The first-logon self-heal
was meant to recover but its scripts were themselves staged past the death
point, so nothing ran.
- FlatUnattendW10-shopfloor.xml: new FirstLogonCommands Order-4 bootstrap that
mounts the enrollment share fresh and pulls Fetch-StagingPayload /
Verify-And-Heal-Staging / enrollment scripts into C:\Enrollment before the
Order 5/6 heal runs. Recovery no longer depends on WinPE staging surviving.
Keep CommandLine <=320 and Description <=252 chars: exceeding the unattend
schema length limits makes the whole oobeSystem pass invalid (OOBE prompts,
no autologon).
- Verify-And-Heal-Staging.ps1: add Keyence and WaxTrace heavy-payload heal
branches (previously only CMM). Keyence re-pulls installers-post\keyence\
<model> -> C:\KeyenceInstall\<model>; WaxTrace re-pulls the bundle (minus
formtracepak) plus the bay-matched FORMTRACEPAK-V<ver>.iso.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
Adds os= and boot= to the POST log line so report-asset-*.log shows whether
the PC actually grabbed the OS version and LastBootUpTime (uptime source).
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
- collect logged-in user (console user via Win32_ComputerSystem, bare
username), pc-type (C:\Enrollment\pc-type.txt), make/model, OS version
(caption + DisplayVersion + build), last boot time (for uptime)
- report BOTH corp and controller NICs (physical only), each with MAC,
tagged IsMachineNetwork; was corp-only before
- machine-number sourcing adds C:\Enrollment\cmm\cmmid.txt (CMM bay id)
and skips the 9999 placeholder everywhere
- intended to run from common\ (every pc-type), not collections-only;
api.asp patch-style update keeps it from clobbering other types
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
Future PXE images now install goCMM 2.12.3 (NSIS, /S silent, -> C:\Program Files
\goCMM, runs no-admin). Detection switched to File on goCMM.exe (new install
path). The tsgwp00525 SFLD enforce manifest is deliberately left on goCMM 1.1 so
already-deployed bays are NOT auto-upgraded.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
Adds a wai_backup_<PC>_<ts>.zip (robocopy /E of C:\Program Files\WAI + the x86
path) alongside the goCMM + PC-DMIS backups, indexed in cmm-backup-index.json.
Captures machine/controller content beyond the per-version PC-DMIS grab. Can be
multi-GB if WAI holds the full PC-DMIS 2016 install.
NOTE: this only CAPTURES it. sync-cmm-backups.sh + Restore-CMM still handle only
gocmm/pcdmis zips - staging/restoring the WAI zip needs those updated too.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
- Get-PCProfile: subtype-strip fallback. DODA bays set pc-subtype.txt=doda, so
the profile key became "gea-shopfloor-cmm-doda" which matched NO profile/alias
-> Get-PCProfile returned null -> callers fell to hardcoded defaults (no
PC-DMIS desktop icons; Defect Tracker / WJ Shopfloor / Plant Apps force-started).
Now an unmatched compound key falls back to the bare pc-type (-> CMM). VM-tested:
gea-shopfloor-cmm/doda + CMM/doda resolve to CMM (7 apps, PC-DMIS present);
non-CMM unaffected.
- 09-Setup-CMM Step 2.5c: Active Setup seed for goCMM 2.12 DataFolder. goCMM 2.12
stores its shared-data-dir in HKCU\Software\General Electric\goCMM\DataFolder
(decompiled: RegistrySettings uses Registry.CurrentUser - per-user). Imaging as
SupportUser wouldn't reach the ShopFloor operator's HKCU. Active Setup runs the
StubPath once per user at first logon -> every user gets DataFolder=C:\geaofi\.
VM-tested: StubPath writes the value with the trailing backslash intact.
- Convert-goCMMSettings.ps1: converts legacy goCMM 1.1 ApplicationSettings.xml ->
goCMM 2.12 goCMMSettings.xml schema. VM-tested: output byte-identical to a real
goCMM-2.12-produced CMM10 goCMMSettings.xml.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
- Ensure-PCDMISFrontEnd.ps1/.bat: standalone fix for already-imaged bays -
create C:\GE PC-DMIS FRONT END + grant Users/Auth Users Modify. PCDToIGES.exe
writes its error log there in its catch block; on a fresh bay the dir is absent
(legacy front-end setup isn't part of imaging), so ANY PCDToIGES error becomes
an unhandled DirectoryNotFoundException that crashes the export and masks the
real cause (confirmed live on a CMM bay).
- 09-Setup-CMM Step 2.5b: create that dir + ACL at imaging for every CMM bay.
- 09-Setup-CMM Step 2.5: Register-PCDMIS-COM.bat now lands on the Public desktop
(visible to operator or SupportUser) instead of SupportUser-only.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
The CMM pcProfile listed PC-DMIS 2016 and 2019 R2 in desktopApps/taskbarPins but
not 2026.1, so freshly imaged 2026 bays (CMM11/12) got no PC-DMIS shortcut. Add
the 2026.1 entries pointing at C:\Program Files\Hexagon\PC-DMIS 2026.1 64-bit\
PCDLRN.exe. Test-Path gated by the shortcut generator, so it is a no-op on
2016/2019 bays.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
The x64 redist ladder in preinstall stopped at 2013, so 64-bit PC-DMIS 2026 had
no vcruntime140_1.dll (introduced in VC++ 2019/14.20) and PCDLRN.exe failed to
launch: "vcruntime140_1.dll was not found". The patched PC-DMIS MSI bypasses
Hexagon's Burn bundle, which would otherwise have pulled the runtime in - and the
existing 2010/2012 x64 entries (added for PC-DMIS 2016/2019) never got a
2015-2022 successor.
Add VC++ 2015-2022 x64 (vc_redist.x64.exe 14.44.35211, /install /quiet
/norestart), PCTypes ["*"], File-detected on vcruntime140_1.dll so it is
version-independent. Installer staged on the share at
pre-install/installers/vcredist/2022-x64/.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
The vendor GE_DODA_build5_Installer.exe is a multi-app NSIS bundler whose /S
silent mode is broken (nested sub-install -> MSI 1619); VM-confirmed it only
works interactively. So Install-DODA now drives the bundled components directly,
all silent:
python-2.7.16 msi /qn -> C:\Python27
openjdk-1.8.0.232 msi /qn -> C:\Program Files\RedHat
gs927w64.exe /S -> Ghostscript 9.27
vc_redist /quiet
doda_build*.zip -> C:\Apps\DODA (+ writes .settings the zip lacks)
Then sets AFDA_INSTALL_DIR + Java PATH, precompiles .py->.pyc as admin, and
grants Users+Auth Users Full on C:\Apps\DODA so the locked-down operator can run
DovetailAnalysis.exe (writes .pyc/PreProcess/$TMP). Each step detects-and-skips;
idempotent. VM-validated end to end incl a non-admin operator-paths test.
Runtime binaries (python/jdk/gs/vc msis + doda zip) are staged on the share, not
committed.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
- Restore-CMM: drop the skip-on-doda gate. DODA bays now restore the
config-version PC-DMIS + goCMM settings like any other bay (they have backups
now; DODA itself installs separately to C:\Apps\DODA and is unaffected).
- sync-cmm-backups.sh: update the stale "do not back up DODA bays" note.
- Install-DODA.ps1: grant Users + Authenticated Users Full on the WHOLE
C:\Apps\DODA (was PreProcess only) - DODA writes output/temp throughout the
folder as the locked-down operator. /T covers PreProcess.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
PC-DMIS COM must be registered for goCMM to connect, but Pcdlrn.exe /regserver
no-ops until PC-DMIS is licensed - which is a manual post-image step
(clmadmin.exe). So we cannot register at imaging time. Instead 09-Setup-CMM
drops a self-elevating one-click helper on the SupportUser desktop (a
pre-existing profile; avoids 06-OrganizeDesktop's Public-desktop sweep). The
tech runs it after activating the license; safe to re-run. Falls back to Public
Desktop if the SupportUser profile is absent. Copy happens before the Step 3
staging cleanup.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
Three fixes so DODA actually deploys on the four bays that need it:
- cmm-bay-config.csv: doda=yes for CMM4, CMM10, CMM11, CMM12 (was no on all
bays). Drives doda.txt -> startnet pc-subtype.txt=doda -> the cmm-doda path.
- cmm-manifest.json: DODA entry PCTypes "cmm-doda" -> "gea-shopfloor-cmm-doda".
The old value never matched: Test-PCTypeMatches builds the PC identity set as
{gea-shopfloor-cmm, gea-shopfloor-cmm-doda, CMM} (the alias of the cmm type is
bare CMM, no subtype variant), so "cmm-doda" was in no set and the entry was
silently skipped. Must be the exact Type-SubType string.
- Install-DODA.ps1: grant Users + Authenticated Users Full on C:\Apps\DODA\
PreProcess (icacls, SIDs, OI/CI inherit), applied every run. MergeFiles.exe
writes there as the locked-down operator; without it the merge step fails.
Not yet pushed to the SFLD/enrollment share (server unreachable at commit time).
Not smoke-tested - no pwsh available here; logic-traced only.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
debug.log from the bay shows the part group enumerates fine (14 .geop files
opened), then goCMM connects to PC-DMIS over COM and throws:
System.ArgumentNullException: Value cannot be null. Parameter name: type
at System.Activator.CreateInstance(Type type)
at GEAE.Common.CMM.CMMInterfaces.PCDMIS.PCDMIS.<ConnectToSoftware>b__43_0()
-> System.NullReferenceException at ConnectToSoftware(...)
Root cause: PC-DMIS automation server is not COM-registered, so
Type.GetTypeFromProgID returns null -> CreateInstance(null) throws -> the NRE
is the downstream symptom. Not part-group, not permissions, not calibration.
- PROBE 4: pull the .NET Runtime / Application Error crash stack for goCMM from
the Application log so the next run captures the null in one shot.
- PROBE 5: (a) part-group UNC reachability; (b) PC-DMIS COM registration check
(PCDLRN.* ProgID -> CLSID -> LocalServer32) that names the missing registration
and the Pcdlrn.exe /regserver fix; plus install presence for context.
- .bat header documents the COM root cause.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
goCMM matches the registry 'Selected Part Group' against the
ApplicationSettings.xml <PartGroup FullName> entries with a case-sensitive
compare. No match -> SelectedPartGroup null -> "Object reference not set to
an instance of an object" at start. This is a different failure from the
registry SecurityException the script already probes.
- PROBE 3: read the reg value (32-bit view) + every FullName in the XML,
Ordinal-compare, and report exact / case-only / no-match / missing-XML.
Case-only and no-match name the d441abd canonicalization fix as the remedy.
- Version check now looks for the real goCMM.exe, not the nonexistent
GEAOperatorFriendlyInterface.exe (was a false MISSING).
- .bat header documents both failure modes it now diagnoses.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
goCMM showed an empty parts list after restore though the bay reached the share.
Decompiled goCMM: PartGroupViewModel matches the registry Selected Part Group
against ApplicationSettings.xml <PartGroup FullName> with a CASE-SENSITIVE compare,
then enumerates that FullName for the parts. The host-canon rewrite fixed only the
hostname, leaving xml '\shared' (lowercase) vs registry '\SHARED' (uppercase) ->
Find null -> SelectedPartGroup null -> empty list. Fix spans the share segment too,
pinning both to \tsgwp00525.wjs.geaerospace.net\SHARED. Verified in PowerShell
(-ceq True). Runs at imaging in Restore-CMM, so all captured backups are fixed on
restore with no re-backup.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
The pre-mount `net use Z: /delete /y` in Fetch-StagingPayload and
Verify-And-Heal-Staging emits "The network connection could not be found" when
Z: is not yet mapped (the normal first-attempt case). PowerShell surfaces that
native stderr as a NativeCommandError (System.Management.Automation.Remote-
Exception) at the call site EVEN WITH `2>$null` - it prints a red error during
the FirstLogonCommands run, alarming the tech and able to mask a real fault.
The mount then succeeds, so it was always cosmetic.
Wrap the cleanup in cmd.exe (`cmd /c "net use $drive /delete /y >/dev/null 2>&1"`) so
net.exe's stderr is redirected to nul INSIDE cmd and never reaches PowerShell as
an error record. Verified on the win11 VM: old pattern leaves $Error.Count=4
(RemoteException); new pattern leaves $Error.Count=0. All four call sites fixed
(both scripts' Mount-Share + end-of-run unmount).
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
The shallow present-check passed a file that merely existed, so a partially
transferred payload (e.g. a truncated PC-DMIS MSI) looked PRESENT and was never
re-pulled - then failed to install because it was incomplete. Replace it with a
per-item robocopy that compares size + timestamp on every file and re-pulls
anything missing OR partial, skipping ones already complete. VerifyOnly uses /L
to report INCOMPLETE without changing anything.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
The live boot.wim startnet did not stage Fetch-StagingPayload.ps1 (rebuilt from a
stale source), so the unattend Fetch (Order 4) + Verify-And-Heal (Order 5) steps
had no script on disk and never ran - imaging lost payloads with no recovery.
Stage Verify-And-Heal-Staging.ps1 directly here (alongside the existing
Fetch-StagingPayload copy) so the Order 5 heal runs even if Fetch itself fails to
land. Requires re-injecting this startnet.cmd into boot.wim to take effect.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
The shopfloor unattend deploy used force:no, so once a live copy existed the
playbook never overwrote it. That let the live gea-shopfloor unattend drift for
weeks - missing the Fetch + Verify-And-Heal staging steps - which is why imaging
lost payloads (CMM bundle/backups). Flip to force:yes so the repo stays the
source of truth, matching the standard/engineer unattend task.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
Wire the staging self-heal into the imaging flow so a bay re-pulls any missing
payload while still on the imaging LAN (172.16.9.1), before wait-for-internet
takes it to the production network.
- FlatUnattendW10-shopfloor.xml: insert Verify-And-Heal-Staging.ps1 as
FirstLogonCommands Order 5 (right after Fetch-StagingPayload Order 4, before
wait-for-internet); renumber the rest 6-10. Run-ShopfloorSetup stays last and
is NOT the heal point - it runs post-network-switch when the imaging LAN is
gone.
- Fetch-StagingPayload.ps1: also pull the small Verify-And-Heal-Staging.ps1 to
C:\Enrollment so the Order 5 step has it on disk.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
- lib Install-FromManifest 2.5->2.6: add _CmmVersion per-entry filter (reads
C:\Enrollment\cmm\version.txt). Lifted the version gate out of 09-Setup-CMM
into the shared lib so imaging and GE-Enforce apply it identically and cannot
drift (root cause of PC-DMIS 2016 installing on every CMM).
- Install-goCMMSettings: canonicalize the part-group share host to the FQDN in
both the registry and ApplicationSettings.xml. Handles bare \\tsgwp00525\ and
the legacy rd.ds.ge.com domain; idempotent. VM-tested.
- Report-AssetToShopDB: resolve the machine number eDNC registry first, then fall
back to C:\Enrollment\machine-number.txt (matches the lib resolution order) so
a freshly imaged PC still reports its number for the PC-machine relationship.
- Add Update-CMMEnforcer.ps1/.bat: update one CMM's local lib to the gated
version and self-heal its PC-DMIS version.
- Add Debug-ShopDBReporting.ps1/.bat: one-shot reporter triage (preconditions,
client log, live test POST, verdict).
- Add Verify-And-Heal-Staging.ps1/.bat: post-boot check that every imaging
payload arrived and re-pull anything missing from the share, including the CMM
bundle and the selected bay's backup (the payload that times out in WinPE).
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
Restore-CMM.ps1 (new) restores a CMM's PC-DMIS + goCMM settings at imaging from
its staged backup. Self-gating: reads C:\Enrollment\cmm\{cmmid,version,doda,
partgroup}.txt, skips DODA bays and bays with no staged backup, and restores
ONLY the config-version PC-DMIS zip via the existing Install-*Settings scripts.
Same-bay restore (cmmid match) so the backed-up controller CommPort is this
bay's own value - no cross-bay clobber.
Version selection matches the VERSION FIELD of the zip name, anchored on the
trailing timestamp, so version=2026 does not false-match a 2019/2016 zip whose
backup timestamp (20260612...) merely contains "2026".
09-Setup-CMM.ps1: new Step 2.8 calls Restore-CMM after app install + first-run
init (so a restored config is not clobbered by PC-DMIS defaults) and before the
C:\CMM-Install cleanup (the backup set lives under <stagingRoot>\backups\<cmmid>).
Best-effort: Restore-CMM always exits 0, imaging never fails on a restore.
startnet.cmd: stage ONLY the picked bay's backup into C:\CMM-Install\backups\
%CMMID% (the bulk robocopy now /XD-excludes the backups tree, which holds every
bay's backup - some 240 MB each - to avoid copying GBs to every imaged CMM).
Also bump the PPKG to v4.16 (the live boot.wim was already v4.16; the repo had
drifted to v4.14).
sync-cmm-backups.sh: source the backups from pxe-images/cmm/backups (where
Backup-CMM writes via the pulled-down copies), not the old cmm-bk path.
Smoke tested on the win11 VM against CMM3's real backup: version=2019 restored
the 2019 R2 zip (not 2016.0), imported HKLM+HKCU reg, converted the part-group
S:\ path to the tsgwp00525 UNC, created C:\geaofi, exit 0; version=2026 correctly
found no matching zip (anchor works).
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
Default output is now S:\2 WJ Scans Record Retention\backup\cmm\<CmmId>\ instead
of C:\Logs. If S: is not mapped/reachable it falls back to C:\Logs\CMM\cmm-backup
so the backup still runs. When -CmmId is not passed the script prompts for it
(loops until non-empty) since it names the per-bay folder.
Smoke tested on the win11 VM: S: fallback path + the Read-Host prompt (fed via
redirected stdin) both produce the correctly-named per-CMM folder.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
Our patched standalone PC-DMIS MSI never installs the Amyuni Document
Converter 500 (system printer "PC-DMIS 50 Converter"). INSTALLPDFCONVERTER
is a Burn-bundle property the main MSI never reads (0 of 153 custom actions
reference it; not in the Property table), and the patched-MSI strategy
bypasses the bundle that would have chained the Amyuni install. The MSI only
lays the installer on disk at <installdir>\PDFDriverInstallFiles\
BatFileInstallPDF50.zip and nothing runs it.
Install-PCDMISPDFConverter.ps1 runs it: scans Program Files\Hexagon (and
Wai) for the laid-down zip, extracts it, parses the InstallPDF50.exe
invocation from the shipped bat (printer name + Wilcox licensee + license
code, read not hardcoded), and runs the exe directly from the extract dir
so sibling DLLs resolve. The shipped bat ends in `pause` (hangs under /qn)
so we never run it. InstallPDF50.exe creates the printer then hangs (same
trait as the bundle), so we poll for the printer and kill the stuck exe
once it appears. Idempotent: printer already present -> exit 0.
Wired as a PS1 manifest entry placed after the PC-DMIS MSIs (files must
exist on disk first), no _CmmVersion (one shared printer covers every
version), MarkerFile detection for one-shot at imaging.
Smoke tested on the win11 VM as SYSTEM: fresh install 7.2s (printer +
driver created), idempotent re-run 0.6s, both exit 0.
Co-Authored-By: Claude Opus 4.8 (1M context) <noreply@anthropic.com>
