Add UDC reporting views and fix udcactivesessions table structure
- Fixed udcactivesessions table to match actual production schema - Added 11 new views for UDC reporting: - vwudctoolhealthbymachine: Tool health aggregated by machine - vwudctoolhealthbytool: Tool health by tool number - vwudcootdetail: OOT measurements detail - vwudctoolootdetail: Tool OOT detail - vwudcactivesessions: Active sessions with machine details - vwudcviolations: Violations with context - vwudcdailyproduction: Daily production summary - vwudcerrorsummary: Error summary by machine - vwudcconnectionsummary: Connection events summary - vwudcheaderupdates: Badge changes with context - vwudcclmfiles: CLM file import status 🤖 Generated with [Claude Code](https://claude.com/claude-code) Co-Authored-By: Claude Opus 4.5 <noreply@anthropic.com>
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cproudlock
@@ -164,16 +164,14 @@ CREATE TABLE IF NOT EXISTS udcconnections (
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-- Active sessions table - tracks currently running machines
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CREATE TABLE IF NOT EXISTS udcactivesessions (
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activeid INT AUTO_INCREMENT PRIMARY KEY,
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machinenumber VARCHAR(20) NOT NULL,
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sessionid INT,
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machinenumber VARCHAR(20) NOT NULL PRIMARY KEY,
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filepath VARCHAR(255),
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partnumber VARCHAR(50),
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badgenumber VARCHAR(20),
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partsrun INT DEFAULT 0,
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sessionstart DATETIME,
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lastupdate DATETIME,
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UNIQUE INDEX idx_machinenumber (machinenumber),
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INDEX idx_sessionid (sessionid),
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sessionstart DATETIME,
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lastseen DATETIME DEFAULT CURRENT_TIMESTAMP,
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INDEX idx_lastupdate (lastupdate)
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) ENGINE=InnoDB DEFAULT CHARSET=utf8mb4;
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@@ -302,6 +300,178 @@ FROM udcmanualrequests r
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JOIN udcparts p ON r.partrunid = p.partrunid
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JOIN udcsessions s ON p.sessionid = s.sessionid;
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-- Tool health stats by machine
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CREATE OR REPLACE VIEW vwudctoolhealthbymachine AS
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SELECT
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s.machinenumber,
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COUNT(DISTINCT t.toolnumber) AS unique_tools,
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COUNT(*) AS total_measurements,
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SUM(t.oot) AS oot_count,
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ROUND(AVG(t.deviation), 6) AS avg_deviation,
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ROUND(MAX(ABS(t.deviation)), 6) AS max_deviation,
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MIN(t.eventtime) AS first_measurement,
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MAX(t.eventtime) AS last_measurement
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FROM udctooldata t
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JOIN udcsessions s ON t.sessionid = s.sessionid
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GROUP BY s.machinenumber;
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-- Tool health stats by tool number (across all machines)
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CREATE OR REPLACE VIEW vwudctoolhealthbytool AS
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SELECT
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s.machinenumber,
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t.toolnumber,
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t.description,
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COUNT(*) AS measurements,
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SUM(t.oot) AS oot_count,
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ROUND(AVG(t.deviation), 6) AS avg_deviation,
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ROUND(MAX(ABS(t.deviation)), 6) AS max_deviation,
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MAX(t.eventtime) AS last_measured
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FROM udctooldata t
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JOIN udcsessions s ON t.sessionid = s.sessionid
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GROUP BY s.machinenumber, t.toolnumber, t.description;
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-- Out of tolerance measurements detail
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CREATE OR REPLACE VIEW vwudcootdetail AS
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SELECT
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m.measurementid,
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s.machinenumber,
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p.partnumber,
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p.serialnumber,
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p.badgenumber,
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m.eventtime,
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m.method,
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m.dimid,
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m.description,
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m.minval,
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m.maxval,
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m.actualval,
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m.deviation
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FROM udcmeasurements m
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JOIN udcsessions s ON m.sessionid = s.sessionid
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LEFT JOIN udcparts p ON m.partrunid = p.partrunid
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WHERE m.oot = 1;
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-- Tool OOT detail
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CREATE OR REPLACE VIEW vwudctoolootdetail AS
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SELECT
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t.tooldataid,
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s.machinenumber,
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p.partnumber,
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p.badgenumber,
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t.eventtime,
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t.toolnumber,
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t.description,
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t.minval,
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t.maxval,
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t.actualval,
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t.deviation
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FROM udctooldata t
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JOIN udcsessions s ON t.sessionid = s.sessionid
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LEFT JOIN udcparts p ON t.partrunid = p.partrunid
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WHERE t.oot = 1;
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-- Active sessions with machine details
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CREATE OR REPLACE VIEW vwudcactivesessions AS
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SELECT
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a.machinenumber,
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m.hostname,
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m.alias,
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bu.businessunit,
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a.partnumber,
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a.badgenumber,
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a.partsrun,
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a.sessionstart,
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a.lastupdate,
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a.lastseen,
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TIMESTAMPDIFF(MINUTE, a.sessionstart, NOW()) AS runtime_minutes
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FROM udcactivesessions a
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LEFT JOIN machines m ON m.machinenumber = a.machinenumber
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LEFT JOIN businessunits bu ON m.businessunitid = bu.businessunitid;
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-- Violations with context
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CREATE OR REPLACE VIEW vwudcviolations AS
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SELECT
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v.violationid,
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v.machinenumber,
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v.eventtime,
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v.badgenumber,
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v.itemno,
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v.crossingdesc,
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v.previousval,
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v.currentval,
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p.partnumber,
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p.serialnumber
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FROM udcviolations v
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LEFT JOIN udcparts p ON v.partrunid = p.partrunid;
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-- Daily production summary
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CREATE OR REPLACE VIEW vwudcdailyproduction AS
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SELECT
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DATE(p.programstart) AS production_date,
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s.machinenumber,
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COUNT(*) AS parts_produced,
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SUM(p.ootcount) AS total_oot,
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ROUND(SUM(p.ootcount) * 100.0 / COUNT(*), 2) AS oot_rate,
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ROUND(AVG(p.cycletime) / 60, 1) AS avg_cycle_minutes,
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ROUND(AVG(p.changeover) / 60, 1) AS avg_changeover_minutes,
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ROUND(SUM(p.cycletime) / 3600, 1) AS total_runtime_hours,
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COUNT(DISTINCT p.badgenumber) AS unique_operators
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FROM udcparts p
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JOIN udcsessions s ON p.sessionid = s.sessionid
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WHERE p.programstart IS NOT NULL
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GROUP BY DATE(p.programstart), s.machinenumber;
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-- Error summary by machine
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CREATE OR REPLACE VIEW vwudcerrorsummary AS
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SELECT
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e.machinenumber,
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e.errortype,
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COUNT(*) AS error_count,
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MIN(e.eventtime) AS first_occurrence,
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MAX(e.eventtime) AS last_occurrence
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FROM udcerrors e
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GROUP BY e.machinenumber, e.errortype;
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-- Connection events summary
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CREATE OR REPLACE VIEW vwudcconnectionsummary AS
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SELECT
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c.machinenumber,
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c.eventtype,
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c.comport,
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COUNT(*) AS event_count,
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MAX(c.eventtime) AS last_event
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FROM udcconnections c
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GROUP BY c.machinenumber, c.eventtype, c.comport;
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-- Header updates (badge changes) with context
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CREATE OR REPLACE VIEW vwudcheaderupdates AS
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SELECT
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h.updateid,
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h.machinenumber,
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h.eventtime,
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h.badgenumber,
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h.description,
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h.details,
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p.partnumber,
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p.serialnumber
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FROM udcheaderupdates h
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LEFT JOIN udcparts p ON h.partrunid = p.partrunid;
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-- CLM file import status
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CREATE OR REPLACE VIEW vwudcclmfiles AS
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SELECT
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f.fileid,
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f.machinenumber,
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f.filename,
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f.filehash,
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f.filemodtime,
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f.recordcount,
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f.importdate,
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p.partnumber,
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p.serialnumber
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FROM udcclmfiles f
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LEFT JOIN udcparts p ON f.partrunid = p.partrunid;
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-- ============================================================================
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-- Verify
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-- ============================================================================
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