Bays span 7 FormTracePak versions (5.510 - 6.213) and 3 sub-versions
(AVANT / CV-4500 / CV-3200), each with a unique licensing USER ID. Previously
all bays got v6.213 with no model/USER hint to the tech.
- bay-config.csv: 15 rows mapping asset_tag to ftpak_version + model + user_id.
- resolve-bay-config.ps1: WinPE-runnable resolver. Looks up the asset and
writes version.txt / model.txt / userid.txt / bay-info.txt under
W:\Enrollment\waxtrace\.
- startnet.cmd: xcopy WaxTrace bundle minus formtracepak\, invoke the
resolver with %MACHINENUM%, then cherry-pick only the matching
FORMTRACEPAK-V<ver>.iso (~2 GB local vs ~12 GB if all were staged).
- 09-Setup-WaxAndTrace.ps1: read the per-bay files, mount the right ISO,
drop <asset>-FTPak-install-info.txt on SupportUser's desktop, and print
a banner with MODEL + USER ID so the tech has them top-of-mind when
Setup.exe dialogs come up.
- sync-waxtrace.sh: loop over all FORMTRACEPAK-V*.iso instead of hard-coding
v6.213; also push bay-config.csv + resolve-bay-config.ps1 to the share.
The direct-copy bypass added earlier was never firing - Get-ChildItem -Filter
uses Win32 filename filtering and does NOT honor PowerShell wildcards or
character classes. The previous detection filter '*[0-9] _*.txt' matched
literal bracket-zero-through-nine text, which never appears in any
filename. $hasBrokenFilenames was therefore always False, and every
218-378-13 series cal apply fell through to the vendor setup.exe which
crashes with System.ArgumentException (exit -532462766).
Confirmed via debug-waxtrace-cal.ps1 log on WJF00159: section 6 reports
the on-disk script has the direct-copy fix, section 7 shows the actual
runtime log line 'running cal Setup.exe' followed by exit -532462766.
The "fix" was never executing because the gate was broken.
Replace -Filter with Get-ChildItem -File + Where-Object regex match on
' _\d+\.txt$' which catches the actual buggy filename pattern (space-
underscore-digits-.txt at end of name) regardless of probe series.
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
09-Setup-WaxAndTrace.ps1 Step 3:
- Detect Mitutoyo's burn-time typo on 218-378-13 series cal discs
(filenames carry a trailing space inside the probe ID component,
e.g. "Linear_X_218-378-13 _100072210.txt"). Their own .NET Setup.exe
calls FileSystemInfo.set_Attributes on the source path and throws
System.ArgumentException because the path contains an embedded space
component, crashing every cal apply on 218-378-13 bays (exit
-532462766 = 0xE0434352, .NET unhandled exception). Confirmed via
WER Event 1026 captured during today's WJF00159 imaging.
- When the buggy filenames are detected, bypass the broken vendor
Setup.exe and direct-copy data\*.* into
C:\Program Files (x86)\MitutoyoApp\Formtracepak\data\, renaming
each file to strip ' _' (space-underscore) -> '_'. Clear read-only
attr on each landed file. Older 218-458A discs have clean filenames
and still use the vendor Setup.exe path.
waxtrace-manifest.json:
- Drop DetectionValue=v14.15.26706 from both VC++ 2017 redist entries.
Windows Update routinely bumps the VS14 runtime to 14.16+ / 14.3x+,
the older Mitutoyo redist refuses to install over the newer (exit
1638 'Another version already installed') and the manifest engine
marked it as failed even though the runtime was fine. Detection is
now by registry-key+name presence, which any VC++ 2015-2022 redist
satisfies (they are backward-compatible).
startnet.cmd:prompt_waxtrace_asset:
- Replace free-text input with select-waxtrace-asset.ps1 arrow-key
picker driven from installers-post/waxtrace/calibrations/INDEX.csv.
- Map Y: enrollment share early so the picker can read INDEX.csv.
- Replace parens-in-parens block (echo of '(e.g. WJRP2335)' inside
the if-paren caused 'to was unexpected at this time' parse error
observed by tech mid-imaging) with goto-flow.
- Fall back to free-text prompt if picker unavailable or operator
presses Esc.
select-waxtrace-asset.ps1:
- Sort bays descending by asset tag so WJRP* lands at top of menu.
- Also staged as gea-shopfloor-waxtrace/select-waxtrace-asset.ps1 so
sync-waxtrace.sh ships it to installers-post/waxtrace/ on the share.
sync-waxtrace.sh:
- Push select-waxtrace-asset.ps1 next to INDEX.csv on the share.
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
Replace the V6.0 captured-binary replay (pf-x86-MitutoyoApp.zip +
c-MitutoyoApp.zip + hklm-wow-mitutoyo.reg.gz) with a real vendor install
from FORMTRACEPAK-V6.213.iso mounted via Mount-DiskImage.
09-Setup-WaxAndTrace.ps1:
- Step 2 rewritten: Mount-DiskImage on
C:\WaxTrace-Install\formtracepak\FORMTRACEPAK-V6.213.iso, run the VB6
Setup.exe wrapper from the assigned drive letter (DRIVE_CDROM check
satisfied by virtual mount, no real CD needed), then Dismount.
- Header rewritten: drop captured/ description, note legacy fallback
remains in the repo (captured-binary/ unchanged) for manual recovery
if the v6.213 vendor install fails on a bay.
sync-waxtrace.sh:
- Push formtracepak/FORMTRACEPAK-V6.213.iso (2.0 GB) into the bundle
instead of captured/ payload. Override path via $FTPAK_ISO env var if
needed (e.g. testing a v6.213 patch ISO).
- Sanity check no longer demands pf-x86-MitutoyoApp.zip; only requires
prereqs/ + the manifest + dispatcher PS1.
playbook/utilities/convert-cal-iso.sh:
- New helper. Rebuilds a Linux-dd of a multi-session UDF cal disc into
a clean ISO9660+UDF hybrid that Windows Mount-DiskImage reads. mkisofs
reads the file via loop-udf, repacks single-session with the asset tag
as volume label. Run when `file CAL-*.iso` reports "data" (multi-session
UDF dd produced a Linux-readable but Windows-unreadable container).
Single-session 218-458A discs from dd are already ISO9660 and don't
need this.
Verified on win11 VM via qga: V6.213 ISO mounts, Setup.exe locatable.
14 cal ISOs all converted to ISO9660 (md5s refreshed in INDEX.csv),
re-synced to /srv/samba/enrollment/installers-post/waxtrace/calibrations/.
PXE share bundle now 2.0 GB total (V6.213 ISO + 14 cal ISOs + prereqs).
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
Wax/Trace (gea-shopfloor-waxtrace):
- captured/ holds master FormTracePak v6.0 state (Program Files reg dump
gzipped, ARP entries) taken from a win11 VM where the CD-ROM-bound VB6
wrapper was driven to completion. xcopy + reg-import replays the install
on real bays without running the wrapper itself.
- 09-Setup-WaxAndTrace.ps1 rewrites the stub: installs prereqs via manifest
(VC++ 2008/2017 x86+x64, Sentinel HASP), expands the captured zips into
C:\Program Files (x86)\MitutoyoApp + C:\MitutoyoApp, imports the reg
hive, then mounts the bay's per-machine cal ISO (matched by asset tag
in machine-number.txt) and runs its Setup.exe.
- waxtrace-manifest.json lists the 5 prereqs with InstallShield-style
silent flags verified on the win11 VM.
- sync-waxtrace.sh ships captured-binary/ + prereqs + cal ISOs from
/home/camp/pxe-images/iso/mitutoyo-cal/ to
/srv/samba/enrollment/installers-post/waxtrace/ on the PXE box.
- select-waxtrace-asset.ps1 arrow-key bay picker for WinPE (parses
INDEX.csv from the cal share, offers "Other (new bay)" fallback).
- startnet.cmd: prompt_waxtrace_asset prompt, skip_waxtrace_stage xcopy
block (mirrors :skip_cmm_stage), machine-number.txt write covers bay
asset tag (WJRP*).
Keyence (gea-shopfloor-keyence) - now multi-model:
- vr3000/manifest.json + vr5000/manifest.json + vr6000/manifest.json
(current single-model VR-6000 moved into vr6000/ subdir). Each ships
the model's MSI silent-install + DetectionPath via ProductCode.
Big payloads (Data1.cab, Data11.cab) gitignored, staged via
sync-keyence.sh from /home/camp/pxe-images/iso/keyence/.
- 09-Setup-Keyence.ps1 dispatches by C:\Enrollment\keyence-model.txt
(written by startnet.cmd in :keyence_submenu) and points
InstallerRoot at C:\KeyenceInstall\<model>. DXSETUP probe widened
to all three Program Files paths (VR-3000 G2, VR-5000, VR-6000).
- startnet.cmd: :keyence_submenu picks vr3000/vr5000/vr6000,
:skip_keyence_stage xcopy block selectively stages chosen model bundle,
pc-subtype.txt also written = drops directly into existing GE-Enforce
PCSubType wiring (looks for gea-shopfloor-keyence-<model>\manifest.json
on the tsgwp00525 share for ongoing enforcement, no dispatcher change
needed).
- sync-keyence.sh mirrors sync-waxtrace.sh pattern.
Verified silent MSI install for VR-3000 G2 v2.5.0 and VR-5000 v3.3.1 on
the win11 VM 2026-05-18 with /qn /norestart ALLUSERS=1 REBOOT=ReallySuppress
TRANSFORMS=1033.mst. boot.wim on 172.16.9.1 wimupdate'd with the new
startnet.cmd.
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
Previously the stage indices reflected logical milestones but not the
order they fire in. Run-ShopfloorSetup posted idx=1 (start) and idx=4
(PPKG) - but 09-Setup-Keyence (inside per-type loop) ran BETWEEN them
and posted idx=5/6. The dashboard then "regressed" from 6 back to 4
when PPKG fired, making it look stuck at the per-type-complete card.
New numbering matches actual execution order:
1 - WinPE: PESetup / WIM apply (startnet.cmd)
2 - Run-ShopfloorSetup: starting (Run-ShopfloorSetup.ps1)
3 - 09-Setup-<Type>: starting (per-type)
4 - 09-Setup-<Type>: complete (per-type)
5 - Run-ShopfloorSetup: PPKG enrollment (Run-ShopfloorSetup.ps1)
6 - Run-ShopfloorSetup: handoff to Monitor (Run-ShopfloorSetup.ps1)
7 - Monitor-IntuneProgress: Intune Device ID captured
services/imaging_status.py rewind threshold reverts to stage_index <= 1
now that WinPE startnet posts idx=1.
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
Pairs with Phase 1+2 from earlier (alias maps in Install-FromManifest,
GE-Enforce, Get-PCProfile, verify-state). See project-shopfloor-rename-reorg
memory for the plan.
Phase 3 (repo + paths):
- git mv per-PC-type dirs to gea-shopfloor-* names:
Standard -> gea-shopfloor-collections
CMM -> gea-shopfloor-cmm
Keyence -> gea-shopfloor-keyence
Genspect -> gea-shopfloor-genspect
WaxAndTrace -> gea-shopfloor-waxtrace
Display -> gea-shopfloor-display
Lab -> gea-shopfloor-common (folded; Timeclock+Lab merge)
- New gea-shopfloor-nocollections/ (clone of collections sans UDC scripts).
- New gea-shopfloor-heattreat/ (placeholder, README only).
- Move Standard/ntlars-backups/ -> _ntlars-backups/ (per-MN, not per-type).
- Run-ShopfloorSetup.ps1: Resolve-PCTypeDir helper walks alias group when
the on-disk dir for the current pcType is missing. Set-MachineNumber
helper-copy gated on collections|nocollections|legacy Standard-Machine.
- Update-MachineNumber.ps1: pcProfiles lookups try gea-shopfloor-collections
first, fall back to legacy Standard-Machine. PowerShell 5.1 compatible
(no null-coalesce).
Phase 4 (startnet.cmd menu):
- Choice 3 "GEA Shopfloor" now drills into a 9-item sub-menu instead of
going straight to enrollment. Sub-cats:
1. Machine with Collections -> gea-shopfloor-collections
2. Machine without Collections -> gea-shopfloor-nocollections
3. Common (Timeclock, Lab) -> gea-shopfloor-common
4. Keyence -> gea-shopfloor-keyence
5. CMM -> gea-shopfloor-cmm
6. Genspect -> gea-shopfloor-genspect
7. Heattreat -> gea-shopfloor-heattreat
8. Wax and Trace -> gea-shopfloor-waxtrace
9. Display -> gea-shopfloor-display
- Office menu (existing 6-option) follows for every sub-cat.
- Machine number prompt only for collections + nocollections.
- pc-subtype.txt + display-type.txt no longer written. PCTYPE is a
single full string (gea-shopfloor-*); subtype-aware code paths fall
back to empty and resolve via the alias map.
- CMM bootstrap stage gate switched from "%PCTYPE%"=="CMM" to
"%PCTYPE%"=="gea-shopfloor-cmm".
Test harness:
- B-enforce/run.sh PCSUBTYPE default changed from "Machine" to "" so
single-arg invocation matches the new single-string scheme. Two-arg
legacy form ("Standard Machine") still works via aliasing.
- B-enforce/tamper.ps1 alias-aware Test-MatrixEntryMatches mirroring
verify-state.ps1.
Smoke-tested on win11 VM as SYSTEM via qga: B-enforce harness 5-phase
cycle (stage / baseline / tamper / heal / idempotent) passes 10/10
with PCType=gea-shopfloor-collections AND with legacy "Standard Machine"
two-arg form.
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
